Charger with universal battery pack receptacle

• US 5,148,094 A
• Filed: 08/10/1990
• Issued: 09/15/1992
• Est. Priority Date: 08/10/1990
• Status: Expired due to Fees

• Current Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Original Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Inventors: Dixon, John R., Parks, James R., Meloni, Robert A., Bunyea, Roderick F.
• Primary Examiner(s): Hickey, R. J.
• Application Number:
  US07/566,028
• Time in Patent Office: 767 Days
• Field of Search: 320/2, 320/15
• US Class Current: 320/110
• CPC Class Codes: H01M 50/213 adapted for cells having curved cross-section, e.g. round or elliptic H01M50/209, H01M50/216 take precedence
• CPC Class Codes: H02J 7/0045 concerning the insertion or the connection of the batteries
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A charger 11 is configured to receive alternatively for charging, one at a time, battery packs having three different shapes, namely, a large oval pack 213 (FIG. 10), a small oval pack 219 (FIG. 11) and a D-shaped pack 225 (FIG. 12). When pack 219) is inserted into receptacle 25, a pack locater 77 biases pack 219 against the receptacle sidewall 29 and into a location to properly mate with electrical contacts 65, 66. When pack 225 is inserted into receptacle 25, locater 77 biases pack 225 against a retractable abutment 85 spaced from locater 77 and into a proper location to mate with contacts 65, 66. When pack 213 is inserted into receptacle 25, receptacle contacts 47, 49 mate with pack terminals 24. When pack 213 is in receptacle 25, contacts 65, 66, pack locater 77 and abutmet 85 serve no function and are substantially retracted from receptacle 25 by engagement with pack sidewall 216. Thus, charger 11 is automatically adaptable for charging a plurality of battery pack designs in a simple and low cost manner.

Claims

1. A battery charger comprising:

a housing having a wall;

a receptacle for alternatively receiving a plurality of battery packs having different cross-sectional areas, said receptacle having a sidewall and an opening formed in the housing wall and circumscribing a first area, the area of the opening corresponding approximately to the transverse cross-sectional area of a first of the plurality of packs;

electrical contacts in the receptacle for electrically contacting the respective terminals of the plurality of packs; and

a pack locator in the receptacle and spaced from the electrical contacts, said locator for biasing a second of the plurality of packs into a location in the receptacle to contact the electrical contacts, said locator being resiliently retractable when the first pack having a transverse cross-sectional area less than the area of the receptacle opening.

2. The charger of claim 1 wherein the locater extends outwardly from a first position on the sidewall and biases the second pack into engagement with the sidewall at a second position opposed to the first position.

3. The charger of claim 1 further comprising:

a retractable abutment spaced from the locater and extending from the sidewall into the receptacle for abutting a third pack having a transverse cross-sectional area smaller than the area of the receptacle opening and smaller than the transverse cross-sectional area of the second pack, said abutment being resiliently retractable from the receptacle when the first pack is in the receptacle; and

the locater biasing the third pack inserted into the receptacle toward and into engagement with the abutment.

4. The charger of claim 3 wherein:

the abutment comprises two arms extending respectively into the receptacle from opposed positions on the sidewall; and

the arms are resiliently retractable into the sidewall when the first pack is inserted into the receptacle.

5. The charger of claim 3 wherein:

the abutment comprises a door pivotally mounted relative to the receptacle and movable responsive to the insertion of the second or third pack between a first position and a second position;

in the first position, the door extends parallel to and partially covers the receptacle opening;

in the second position, the door is retracted out of the receptacle when the first pack or the second pack is inserted; and

a spring biases the door from the second position to the first position.

6. The charger of claim 3 wherein:

the abutment comprises a slidable platform movable relative to the receptacle, responsive to the insertion of the first pack or the second pack, between a first position and a second position;

in the first position, the platform extends parallel to and partially covers the receptacle opening and abuts the third pack when inserted into the receptacle;

in the second position, the platform is retracted out of the receptacle; and

a spring biases the platform from the second position to the first position.

7. The charger of claim 1 further comprising:

a pair of resilient arms extending, respectively, into the receptacle from opposed positions on the sidewall for forming an abutment for a third pack inserted into the receptacle and having a transverse cross-sectional area smaller than the area of the receptacle opening and smaller than the transverse cross-sectional area of the second pack; and

the locater comprising a pair of adjacent spaced fingers extending outwardly from a first position on the sidewall for biasing the second pack into engagement with the sidewall at a second position opposite to the first position and for biasing the third pack inserted into the receptacle toward and into engagement with the pair of arms.

8. The charger of claim 1 wherein:

the receptacle has a floor opposed to the receptacle opening; and

the electrical contacts include a first pair of electrical contacts extending through the receptacle floor, said first pair of contacts electrically connectable respectively to the terminals of the first pack when the first pack is inserted into the receptacle and a second pair of electrical contacts, each contact of the second pair extends from the sidewall at mutually opposed positions, the second pair of contacts is electrically connectable to the terminals of second pack when the second pack is inserted into the receptacle.

9. A battery charger comprising:

a housing having a wall;

a receptacle for alternatively receiving a plurality of battery packs having different cross-sectional areas, said receptacle having a sidewall and an opening formed in the housing wall and circumscribing a first area, the area of the opening corresponding approximately to transverse cross-sectional area of a first of the plurality of packs;

electrical contacts in the receptacle for electrically contacting the respective terminals of the plurality of packs; and

a retractable abutment spaced from the electrical contacts and extending from the sidewall into the receptacle said abutment (1) for abutting a second of the plurality of packs having a transverse cross-sectional area smaller than the area of the receptacle opening and smaller than the transverse cross-sectional area of the first pack, (2) for locating the second pack in a position to contact the electrical contacts, and (3) being resiliently retractable from the receptacle when the first pack is in the receptacle.

10. The charger of claim 9 further comprising a pack locator in the receptacle for biasing the second pack inserted into the receptacle toward and into engagement with the abutment.

11. The charger of claim 10 wherein the pack locator biases a third of the plurality of packs into a location in the receptacle to contact the electrical contacts and is resiliently retractable when the first pack is inserted into the receptacle, the third pack having a transverse cross-sectional area less than the area of the receptacle opening.

12. The charger of claim 11 wherein the pack locator extends outwardly from a first position on the sidewall and biases the second pack into engagement with the sidewall at a second position opposed to the first position.

13. The charger of claim 9 wherein:

the abutment comprises two arms extending respectively into the receptacle from opposed positions on the sidewall; and

the arms are resiliently retractable into the sidewall when the first pack is inserted into the receptacle.

14. The charger of claim 13 wherein:

the locator comprises a pair of adjacent spaced fingers extending outwardly from a first position on the sidewall for biasing the third pack into engagement with the sidewall at a second position opposite to the first position and for biasing the second pack inserted into the receptacle toward and into engagement with the pair of arms.

15. The charger of claim 9 wherein:

the abutment comprises a door pivotally mounted relative to the receptacle and movable responsive to the insertion of the second or third pack between a first position and a second position;

in the first position, the door extends parallel to and partially covers the receptacle opening;

in the second position, the door is retracted out of the receptacle when the first pack or the second pack is inserted; and

a spring biases the door from the second position to the first position;

16. The charger of claim 9 wherein:

the abutment comprises a slidable platform movable relative to the receptacle, responsive to the insertion of the first pack or a third pack, between a first position and a second position;

in the first position, the platform extends parallel to and partially covers the receptacle opening and abuts the second pack when inserted into the receptacle;

in the second position, the platform is retracted out of the receptacle; and

a spring biases the platform from the second position to the first position.

17. The charger of claims 9 or 12 wherein:

the receptacle has a floor opposed to the receptacle opening; and

the electrical contacts include a first pair of electrical contacts extending through the receptacle floor, said first pair of contacts electrically connectable respectively to the terminals of the first pack when the first pack is inserted into the receptacle and a second pair of electrical contacts, each contact of the second pair extends from the sidewall at mutually opposed positions, the second pair of contacts is electrically connectable to the terminals of the second pack when the second pack is inserted into the receptacle.

18. A battery charger comprising:

a housing having a wall;

a receptacle for alternatively receiving a plurality of battery packs having different cross-sectional areas, said receptacle having a sidewall and an opening formed in the housing wall and circumscribing a first area, the area of the opening corresponding approximately to transverse cross-sectional area of a first of the plurality of packs;

electrical contacts in the receptacle for electrically contacting the respective terminals of the plurality of packs; and

a retractable, pack positioning means in the receptacle and spaced from the electrical contacts, the pack positioning means for positioning a second of the plurality of packs in a location in the receptacle to contact the electrical contacts and being resiliently retractable when the first pack is inserted into the receptacle, the second pack having a transverse cross-sectional area less than the area of the receptacle opening.

19. The charger of claim 18 wherein the positioning means comprises a pack locator for biasing the second pack into the location in the receptacle to contact the electrical contacts, and the pack locator being resiliently retractable when the first pack is inserted into the receptacle.

20. The charger of claim 18 wherein the positioning means comprises a retractable abutment extending from the sidewall into the receptacle for abutting the second pack, said abutment locating the second pack in the position to contact the electrical contacts, and said abutment being resiliently retractable from the receptacle when the first pack is in the receptacle.

21. The charger of claim 20 wherein the positioning means further comprises a pack locator for biasing the second pack into the location in the receptacle to contact the electric contacts, and the pack locator being resiliently retractable when the first pack is inserted into the receptacle.