Power source for electric discharge machining

• US 5,149,931 A
• Filed: 03/30/1990
• Issued: 09/22/1992
• Est. Priority Date: 04/11/1989
• Status: Expired due to Term

• Current Assignee: Mitsubishi Denki Kabushiki Kaisha (Mitsubishi Electric Corporation)
• Original Assignee: Mitsubishi Denki Kabushiki Kaisha (Mitsubishi Electric Corporation)
• Inventors: Magara, Takuji
• Primary Examiner(s): Evans, Geoffrey S.
• Application Number:
  US07/501,895
• Time in Patent Office: 907 Days
• Field of Search: 219/69.13, 219/69.18, 333/20, 333/32, 333/12, 333/17.3
• US Class Current: 219/69.13
• CPC Class Codes: B23H 1/022 for shaping the discharge pulse train B23H1/024 takes precedence
• CPC Class Codes: B23H 2300/20 Relaxation circuit power supplies for supplying the machining current, e.g. capacitor or inductance energy storage circuits
• CPC Class Codes: B23H 2300/22 Circuits using or taking into account line impedance to shape the discharge pulse
• CPC Class Codes: B23H 7/04 Apparatus for supplying current to working gap; Electric circuits specially adapted therefor

Abstract

A power source for electric discharge machining, which performs a semi-mirror-finish machining operation with a surface roughness of 1 μm Rmax or less. The power source includes either a resonance circuit or an impedance matching circuit so that the electric discharge is carried out under the condition that resonance is caused to occur with the capacitance of an interelectrode gap between an electrode and a workpiece to be machined or the impedance-matching is effected in response to variation in interelectrode condition. With such a power source, it is possible to eliminate the effect of the stray capacitance exsiting in a current supplying line and also to eliminate the shortcoming due to variation on the interelectrode condition, and therefore a mirror-finished machining operation can be stably carried out to provide machined surfaces excellent in surface roughness.

Claims

1. A power source for an electric discharge machining in which voltage is applied across an electrode and a workpiece to be machined to cause electric discharge in an interelectrode gap formed between said electrode and said workpiece to thereby machine said workpiece, comprising:

an AC source for applying an AC voltage to an interelectrode gap having a capacitance; and

a resonance circuit, for causing resonance to occur with the capacitance, whereby an electric discharge machining is carried out under an occurrence of resonance.

2. The power source as defined in claim 1 wherein said resonance circuit comprises capacitance means connected in parallel with said interelectrode gap and inductance means connected in series with said interelectrode gap, said resonance circuit being operatively connected to said interelectrode gap.

3. The power source as defined in claim 2 wherein said capacitance means is a capacitor and said inductance means is a coil.

4. The power source as defined in claim 1 wherein said resonance circuit comprises an inductance element existing in a circuit between said interelectrode gap and said AC source, said inductance element causing resonance to occur with the capacitance of said interelectrode gap.

5. The power source as defined in claim 1 wherein said resonance circuit comprises a coupling transformer provided near said interelectrode gap, resonance being caused to occur with the capacitance between an electrode and a workpiece, and the inductance of a secondary coil of said coupling transformer.

6. A power source for electric discharge machining in which voltage is applied across an electrode and a workpiece to be machined to cause electric discharge in an interelectrode gap formed between said electrode and said workpiece to thereby machine said workpiece comprising:

an AC source for applying AC voltage to an interelectrode gap;

an output detecting unit for detecting an output of said Ac source and for performing impedance matching with said interelectrode gap; and

a frequency control circuit for automatically changing the frequency of said AC source according to a detection value provided by said output detecting unit,

wherein a high frequency signal applied to said output detecting unit by said AC source is subjected to impedance-matching in response to variation in impedance of said interelectrode gap prior to being applied to said interelectrode gap.

7. The power source as defined in claim 6 wherein the impedance-matching is effected by a T-type matching circuit including first and second coupling capacitors and a coil connected between a middle connection point of a series circuit of said capacitors and a ground.

8. A power source for electric discharge machining in which voltage is applied across an electrode and a workpiece to be machined to cause electric discharge in an interelectrode gap formed between said electrode and said workpiece thereby to machine said workpiece, comprising:

an AC source for applying AC voltage to an interelectrode gap; and

an automatic impedance-matching unit provided between said AC source and said interelectrode gap,

wherein an electric discharge machining operation is carried out while impedance matching is automatically effected in response to variations in an impedance of said interelectrode gap.

9. The power source as defined in claim 8 wherein said automatic impedance-matching unit comprises:

a T-type matching circuit including first and second coupling capacitors and a coil connected between a middle point of a series circuit of said first and second capacitors and a ground; and

an actuating means for varying the capacitance of said second capacitor so as to minimize a ratio of a reflected wave to a travelling wave according to the signal levels of the preceding reflected and travelling waves.

10. An apparatus for use in electric discharge machining by providing a voltage across an interelectrode gap formed between an electrode and a workpiece to be machined, the interelectrode gap having a capacitance, said apparatus having a stray capacitance, said apparatus comprising:

power source means for producing an AC voltage; and

resonance setting means for substantially eliminating a stray capacitance and for placing said apparatus in resonance with the capacitance of an interelectrode gap.

11. An apparatus as defined in claim 10, wherein the AC voltage has a frequency, and

wherein said resonance setting means comprises a frequency control circuit for changing the frequency of the AC voltage in response to a change in impedance of said interelectrode gap to maintain said apparatus in resonance.

12. An apparatus for use in electric discharge machining by providing a voltage across an interelectrode gap formed between an electrode and a workpiece to be machined, the interelectrode gap having a capacitance, said apparatus comprising:

power source means for producing an Ac voltage having a frequency;

output detection means for detecting a travelling wave signal level and a reflected wave signal level;

impedance matching means for use in matching impedance of said apparatus with a capacitance of an interelectrode gap; and

frequency control means for changing the frequency of the AC voltage in response to a change in impedance of said interelectrode gap to maintain said apparatus in resonance based on the travelling wave signal level and the reflected wave signal level detected by said output detection means.

13. An apparatus as defined in claim 12,

wherein said apparatus has a stray capacitance associated therewith, and

wherein said impedance matching means substantially eliminates the stray capacitance.

14. An apparatus for use in electric discharge machining by providing a voltage across an interelectrode gap formed between an electrode and a workpiece to be machined, the interelectrode gap having a capacitance, said apparatus comprising:

power source means for producing an AC voltage; and

impedance matching means for automatically maintaining a matched impedance of said apparatus with a capacitance of an interelectrode gap.

15. An apparatus as defined in claim 14, wherein said impedance matching means comprises:

output detection means for detecting a travelling wave signal level and a reflected wave signal level; and

control means for maintaining the matched impedance in response to a change in impedance of said interelectrode gap based on the travelling wave signal level and the reflected wave signal level detected by said output detection means.

16. An apparatus as defined in claim 15,

wherein said impedance matching means further comprises a variable capacitor, and

wherein said control means comprises means for adjusting said variable capacitor.

17. An apparatus as defined in claim 14,

wherein said apparatus has a stray capacitance associated therewith, and

wherein said impedance matching means substantially eliminates the stray capacitance.