Dispensing apparatus having a perforate outlet member and a vibrating device

• US 5,152,456 A
• Filed: 12/03/1990
• Issued: 10/06/1992
• Est. Priority Date: 12/12/1989
• Status: Expired due to Term

• Current Assignee: Consort Medical PLC (Recipharm AB)
• Original Assignee: Bespak Corporation
• Inventors: Humberstone, Victor C., Ross, Calvin J.
• Primary Examiner(s): Shaver, Kevin P.
• Assistant Examiner(s): KASHNIKOW, ANDRES
• Application Number:
  US07/620,416
• Time in Patent Office: 673 Days
• Field of Search: 222/196, 239/4, 239/102.1, 239/102.2, 239/338, 239/101, 239/542, 128/200.16, 261/DIG. 48
• US Class Current: 239/102.2
• CPC Class Codes: A61M 15/0085 using ultrasonics spraying or atomising liquids using ultrasonic vibrations in general B05B17/06
• CPC Class Codes: A61M 2205/8206 battery-operated
• CPC Class Codes: B05B 17/0638 spray being produced by discharging the liquid or other fluent material through a plate comprising a plurality of orifices
• CPC Class Codes: B05B 17/0646 Vibrating plates, i.e. plates being directly subjected to the vibrations, e.g. having a piezoelectric transducer attached thereto
• CPC Class Codes: Y10S 261/48 Sonic vibrators

Abstract

Dispensing apparatus (1) comprises a housing (2) defining a chamber (3) receiving liquid (4) to be dispensed and comprising a perforate membrane which defines a front wall of the chamber. A vibrating device (8) is connected to the housing and is operable to vibrate the perforate membrane to dispense droplets of liquid through holes (25) in the perforate membrane. The housing comprises an annular member (11) having a relatively thin inner annular portion (68) connected to the perforate membrane and a relatively thick outer annular portion (66) connected to the vibrating device. The apparatus is suitable for dispensing pharmaceutical products as an atomized mist and provides a hand-held inhaler for oral inhalation.

Claims

1. Dispensing apparatus comprising a housing defining a chamber receiving in use a quantity of liquid to be dispensed, the housing comprising a perforate membrane which defines a front wall of the chamber, the membrane having a rear face contacted by the liquid in use, the apparatus further comprising vibrating means connected to the housing and operable to vibrate the perforate membrane by means of vibrations conducted through the housing to dispense droplets of the liquid through the perforate membrane, wherein the housing comprises an annular member having a relatively thin inner annular portion connected to the perforate membrane and a relatively thick outer annular portion connected to the vibrating means, the annular member comprising a disc defining a central aperture bounded by the inner annular portion and traversed by the perforate membrane, and wherein the thickness of the disc tapers in a radially inward direction.

2. Dispensing apparatus as claimed in claim 1 wherein the disc has front and rear faces which converge at an angle of taper which varies with radius such that the inner annular portion has a smaller angle of taper than that of the outer annular portion.

3. Dispensing apparatus as claimed in claim 1 wherein at least a front face of the perforate membrane comprises a liquid repellant surface.

4. Dispensing apparatus as claimed in claim 1 wherein the vibrating means comprises a transducer removably connected to the housing and whereby in use the housing from which liquid has been dispensed can be replaced by a further housing charged with liquid.

5. Dispensing apparatus as claimed in claim 1 wherein the perforate membrane defines an array of holes each provided with a flared mouth formed in the rear face of the membrane whereby the hole tapers in cross-section in a direction towards a front face of the membrane.

6. Dispensing apparatus as claimed in claim 1 wherein the perforate membrane comprises an electroformed metal sheet.

7. Dispensing apparatus as claimed in claim 1 wherein the perforate membrane comprises a sheet defining an array of holes through which liquid is dispensed in use and support means supporting the sheet comprising a grid of support elements.

8. Dispensing apparatus as claimed in claim 7 wherein the support elements are formed integrally with the sheet and comprise thickened portions thereof.

9. Dispensing apparatus as claimed in claim 7 wherein the grid of support elements comprises a plurality of circumferentially spaced radially extending elements connected to an annular support element defining a central portion of the sheet.

10. Dispensing apparatus comprising a housing defining a chamber receiving in use a quantity of liquid to be dispensed, the housing comprising a perforate membrane which defines a front wall of the chamber and which has a rear face contacted by liquid in use, the apparatus further comprising vibrating means connected to the housing and operable to vibrate the perforate membrane to dispense droplets of liquid through the perforate membrane, wherein the perforate membrane comprises a sheet defining an array of holes through which liquid is dispensed in use and support means supporting the sheet comprising a grid of support elements.

11. Dispensing apparatus as claimed in claim 10 wherein the support elements are formed integrally with the sheet and comprise thickened portions thereof.

12. Dispensing apparatus as claimed in claim 10 wherein the grid of support elements comprises a plurality of circumferentially spaced radially extending elements connected to an annular support element defining a central portion of the sheet.

13. Dispensing apparatus comprising a housing defining a chamber receiving in use a quantity of liquid to be dispensed, the housing comprising a perforate membrane which defines a front wall of the chamber and which has a rear face contacted by liquid in use, the apparatus further comprising vibrating means connected to the housing and operable to vibrate the perforate membrane to dispense droplets of liquid through the perforate membrane, the housing comprising an annular member having a relatively thin inner annular portion connected to the perforate membrane and a relatively thick outer annular portion connected to the vibrating means, wherein the perforate membrane comprises a sheet defining an array of holes through which liquid is dispensed in use and support means supporting the sheet comprising a grid of support elements.

14. Dispensing apparatus as claimed in claim 13, wherein the support elements are formed integrally with the sheet and comprise thickened portions thereof.

15. Dispensing apparatus as claimed in claim 13, wherein the grid of support elements comprises a plurality of circumferentially spaced radially extending elements connected to an annular support element defining a central portion of the sheet.

16. Dispensing apparatus comprising a housing defining a chamber receiving in use a quantity of liquid to be dispensed, the housing comprising a perforate membrane which defines a front wall of the chamber and which has a rear face contacted by liquid in use, the apparatus further comprising vibrating means connected to the housing and operable to vibrate the perforate membrane to dispense droplets of liquid through the perforate membrane, the housing comprising an annular member having a relatively thin inner annular portion connected to the perforate membrane and a relatively thick outer annular portion connected to the vibrating means, wherein the perforate membrane defines an array of holes each provided with a flared mouth formed in the rear face of the membrane whereby the hole tapers in cross-section in a direction towards a front face of the membrane.

17. A method of dispensing liquid as an atomized spray comprising the steps of containing a quantity of liquid in a chamber defined by a housing, said housing comprising a perforate membrane defining a front wall of the chamber whereby the membrane has a rear face contacted by the liquid, and operating a vibrating means connected to the housing to produce vibrations conducted through the housing to the perforate membrane whereby droplets of the liquid are dispensed through the perforate membrane, the method including the step of amplifying the amplitude of vibrations conducted to the perforate membrane by means of the housing comprising a disc defining a central aperture bounded by an inner annular portion connected to the perforate membrane, said disc tapering in thickness in a radially inward direction such that vibrations conducted in said radially inward direction from the vibrating means to the perforate membrane are amplified.