Unmanned flight vehicle including counter rotating rotors positioned within a toroidal shroud and operable to provide all required vehicle flight controls

• US 5,152,478 A
• Filed: 05/18/1990
• Issued: 10/06/1992
• Est. Priority Date: 05/18/1990
• Status: Expired due to Term

• Current Assignee: United Technologies Corporation (Raytheon Technologies Corporation d/b/a RTX)
• Original Assignee: United Technologies Corporation (Raytheon Technologies Corporation d/b/a RTX)
• Inventors: Cycon, James P., Rosen, Kenneth M., Whyte, Andrew C.
• Primary Examiner(s): BAREFOOT, GALEN L
• Application Number:
  US07/526,092
• Time in Patent Office: 872 Days
• Field of Search: 244/12.2, 244/23 C, 244/26, 244/17.23, 244/17.11, 416/128, 416/129
• US Class Current: 244/12.2
• CPC Class Codes: B64C 27/10 arranged coaxially
• CPC Class Codes: B64C 27/20 Rotorcraft characterised by having shrouded rotors, e.g. flying platforms
• CPC Class Codes: B64C 39/024 of the remote controlled vehicle type, i.e. RPV
• CPC Class Codes: B64U 10/13 Flying platforms
• CPC Class Codes: B64U 20/65 Composite materials
• CPC Class Codes: B64U 2101/30 for imaging, photography or videography
• CPC Class Codes: B64U 30/20 Rotors; Rotor supports
• CPC Class Codes: B64U 30/24 Coaxial rotors
• CPC Class Codes: B64U 30/26 Ducted or shrouded rotors
• CPC Class Codes: B64U 30/296 Rotors with variable spatial positions relative to the UAV body foldable or collapsible rotors B64U30/293
• CPC Class Codes: B64U 50/11 using internal combustion piston engines
• CPC Class Codes: B64U 50/14 ducted or shrouded

Abstract

An unmanned flight vehicle wherein two counter-rotating rotors are positioned within a toroidal fuselage and in which rotor pitch solely is utilized to generate all required lift, pitch, roll, yaw and vibration and stress control for the vehicle.

Claims

1. A flight vehicle comprising:

a. a toroidal fuselage concentric about an axis,

b. two counter-rotating bladed rotors located within said toroidal fuselage,

c. means to position said rotors for rotation about an axis of rotation which is coincident with the fuselage axis, and

d. means to totally control the motions of said vehicle in lift, pitch, roll and yaw in both hover and forward flight comprising;

1) means for applying both collective and cyclic pitch changes to the blades of said rotors so that the moments created by the rotors by the application of pitch change to the rotor blades cooperate with the moments created by airflow through said toroid fuselage to produce the desired lift, pitch, yaw and roll control of the flight vehicle, said moments created by the airflow through said toroidal fuselage being controllable as a function of rotor cyclic pitch.

2. A flight vehicle according to claim 1 wherein said last mentioned means is operable so that the nose-up pitching moment created by said toroidal fuselage in forward light is compensated for by the application of cyclic pitch to said rotors to thereby change the pattern of air flowing into said toroidal fuselage so as to reduce the nose-up pitching moment created by the toroidal fuselage to a point where it is equal to the nose-down moment created by the rotors so as to effect vehicle trim.

3. A flight vehicle according to claim 1 wherein said toroidal fuselage is substantially hollow so as to provide space for carrying the necessary vehicle controls, payload, fuel and propulsion mechanism.

4. A flight vehicle according to claim 3 and including an engine supported by such fuselage and operable to generate a high velocity gas stream to propel said vehicle.

5. A flight vehicle according to claim 4 wherein said rotors are rigid rotors.

6. A flight vehicle according to claim 1 wherein the rotors are of a given diameter and the air inlet lip established by said toroidal fuselage is of a given radius, and wherein the ratio of the air inlet lip radius of the fuselage to the diameter is at least about 0.04.

7. A flight vehicle according to claim 5 wherein said rotors are supported from a rotor housing and said means positioning said rotors constitute a plurality of support struts extending from said toroidal fuselage radially inwardly to said rotor housing and each being operatively connected at their opposite ends to the housing and the fuselage, respectively, and wherein said toroidal fuselage and said support struts are fabricated of light-weight, composite material.

8. A flight vehicle according to claim 7 wherein said composite material comprises a plurality of high tensile strength fibers joined by cured epoxy resin to produce a light-weight and strong vehicle.

9. A flight vehicle according to claim 5 and wherein said fuselage is shaped as a closed toroid for structural integrity.

10. A flight vehicle according to claim 8 wherein said support struts are hollow, and including a rotor drive motor located in said fuselage, and a drive shaft system extending from said drive motor to said rotors to drive said rotors for rotation about said axis of rotation.

11. A flight vehicle according to claim 1 wherein each rotor of the counter-rotating rigid rotors cancels the torque, the gyroscopic coupling of aircraft pitch and roll, and the vibratory loads created by the other rotor so as to produce an uncoupled rotor system.

12. In a flight vehicle according to claim 1 including the method of controlling the lift applied to the vehicle comprising changing the collective pitch to the blades of at least one of said rotors to thereby produce lift creating forces on both the rotor and the fuselage.

13. A flight vehicle according to claim 1 including the method of controlling vehicle pitch comprising the selectively applying longitudinal cyclic pitch to the blades of at least one of said rotors to thereby produce pitch creating forces on both the rotor and the fuselage.

14. A flight vehicle according to claim 1 including the method of controlling vehicle roll comprising selectively applying lateral cyclic pitch to the blades of at least one of said rotors to thereby produce roll creating forces on both the rotor and the fuselage.

15. A flight vehicle according to claim 1 including the method of providing yaw control to said vehicle comprising the application of differential collective pitch to the blades of said rotors to thereby produce the required torque differential to effect yaw control.

16. In a flight vehicle according to claim 1, the method of abating the nose-up moment created by the toroidal fuselage during forward flight comprising selectively applying cyclic pitch to at least one of said rotors to selectively vary the pattern of air flowing into said fuselage to thereby produce a counteracting pitching moment on said toroidal fuselage to thereby reduce the total nose-up pitching moment created by the fuselage in forward flight until it is substantially equal to the nose-down pitching moment created by the rotors.

17. In a flight vehicle according to claim 1, the method of controlling vehicle vibration and stress comprising selectively applying cyclic pitch to at least one of said rotors to cause the rotor center of lift to shift toward the axis of rotation, thereby reducing the moment so imposed upon the rotor and, hence, the load and stress created thereby, while simultaneously reducing vehicle vibration caused by vibratory loads.