Control of stirling cooler displacement by pulse width modulation of drive motor voltage

• US 5,156,005 A
• Filed: 05/24/1991
• Issued: 10/20/1992
• Est. Priority Date: 05/24/1991
• Status: Expired due to Fees

• Current Assignee: Sunpower Corporation (Totalenergies Se)
• Original Assignee: Sunpower Corporation (Totalenergies Se)
• Inventors: Redlich, Robert W.
• Primary Examiner(s): Wayner, William E.
• Application Number:
  US07/705,660
• Time in Patent Office: 515 Days
• Field of Search: 62/6, 318/811, 318/129, 417/45
• US Class Current: 62/6
• CPC Class Codes: F02G 1/0435 the engine being of the free piston type
• CPC Class Codes: F25B 2309/1428 Control of a Stirling refrigeration machine
• CPC Class Codes: F25B 9/14 characterised by the cycle used, e.g. Stirling cycle

Abstract

The displacement of a Stirling cycle cryocooler is controlled as a function of temperature by controlling the amplitude of the fundamental component of an AC signal which is applied to the motor at its operating frequency. A pulse train is generated, having a frequency which is a harmonic of the operating frequency. The duty cycle of the pulse train is modulated between 50% and 100% as a function of the temperature. The modulated pulse train is applied to the motor during one-half of the load'"'"'s operating period and the complement of the pulse train is applied to the load during the other half of its operating period. Modulating the duty cycle of the pulse train (and consequently simultaneously of its complement) as a function of temperature variably controls the amplitude of the fundamental component of the drive voltage and therefore variably controls the displacement of the motor and, as a consequence, of the cryocooler piston.

Claims

1. A method for controlling, as a function of a control input signal, the amplitude of the fundamental component of an AC signal applied to a reactive load having an operating frequency, said method comprising:

(a) generating a pulse train having a pulse repetition frequency which is a harmonic of said operating frequency;

(b) modulating the duty cycle of said pulse train as a function of said control input;

(c) applying said modulated pulse train to said load during one-half of its operating period; and

(d) applying the complement of said pulse train to said load during the other half of its operating period.

2. A method for controlling the amplitude of the motor drive voltage applied to a reciprocating electrical motor driving a load at a selected operating frequency and period, the method comprising:

(a) applying a pulse train voltage to the motor during one-half of its operating period, the pulse train having a pulse repetition frequency which is a harmonic of the motor'"'"'s operating frequency;

(b) applying the complement of said pulse train voltage to the motor during the other half of its operating period; and

(c) modulating the duty cycle of the first pulse train voltage and therefore its complement to control the amplitude of the Fourier component of motor drive voltage at the operating frequency.

3. A method in accordance with claim 2 wherein the pulse train duty cycle is modulated between limits both of which are at least 50%.

6. A method in accordance with claim 2 or claim 5 wherein said series of pulses are modulated to have a duty cycle which is variable between substantially 50% of the pulse train period and 100% of the pulse train period in response to a control input signal which varies between a zero level for said 50% duty cycle and a max level for said 100% duty cycle.

7. A method in accordance with claim 6 wherein said series of pulses is generated by summing said pulse train and a series of pulses triggered by the lagging edges of said pulse train and modulated between a 0% and a 50% duty cycle.

8. A method in accordance with claim 7 wherein said load is the piston of a free piston Stirling cooler and wherein the method further comprises sensing the temperature of a portion of the cooler and varying said duty cycle to increase the motor voltage when the temperature is above a selected reference temperature and to decrease the motor voltage when it is below the reference temperature.

4. A method for controlling the amplitude of the motor drive voltage applied to a reciprocating electrical motor driving a load at a selected operating frequency, the method comprising:

(a) generating a pulse train at a harmonic of the selected operating frequency;

(b) generating a square wave at the operating frequency;

(c) generating a series of pulses in synchronism with said pulse train, said series of pulses having a controllably variable modulated width;

(d) generating the complement of the series of modulated pulses;

(e) applying the series of modulated pulses to the motor during one-half of the motor'"'"'s operating cycle and applying the complement of the series of modulated pulses to the motor during the other half cycle; and

(f) controllably varying said modulated width to control the voltage applied to the motor at the operating frequency.

5. A method in accordance with claim 4 wherein said pulse train is generated at a frequency which is a power of two times the operating frequency and the square wave is generated by frequency dividing the pulse train signal.

9. A circuit for controlling the amplitude of the motor drive applied to a reciprocating electrical motor driving a load at a selected operating frequency, the control circuit comprising:

(a) oscillator circuit means for generating a pulse train at a frequency which is harmonic of said operating frequency;

(b) circuit means for generating a square wave at said operating frequency;

(c) a pulse generating circuit means for generating modulated width pulses having its input connected to the output of said oscillator circuit means and having a control signal input for controlling the pulse width of the pulses at the output of the pulse generating circuit means;

(d) an exclusive OR circuit means having one input connected to the output of the square wave generating circuit means and the other input connected to receive the pulse width modulated pulses for inverting modulated width pulses to provide a complementary output during half of each operating frequency cycle; and

(e) a power switching circuit means having its input connected to the output of the exclusive OR circuit means and its output connected to said motor for switching the voltage applied to the motor in response to said modulated width pulses.

10. A circuit in accordance with claim 9 wherein said oscillator circuit means generates a square wave pulse train at a frequency which is the product of said operating frequency multiplied by a power of 2 and wherein a frequency divider is connected to the oscillator output to generate the operating frequency square wave.

11. A circuit in accordance with claim 10 wherein said pulse generating circuit means comprises:

(a) a one-shot circuit triggered by the lagging edge of an oscillator circuit pulse and having a pulse width which is controlled by a signal at a one-shot input terminal; and

(b) an adder circuit means having one input connected to the oscillator circuit means and another input connected to the output of the one-shot.

12. A circuit in accordance with claim 11 wherein the power switching means comprises:

(a) an inverter having its input connected to the output of the exclusive OR circuit means; and

(b) an H bridge having the output of said exclusive OR circuit means connected to the switching devices of the H bridge which are in one conduction path and having the output of said inverter connected to the switching devices of the other conduction path.