Method of and arrangement for controlling the operation of a hand-held electrical device

• US 5,156,221 A
• Filed: 06/21/1991
• Issued: 10/20/1992
• Est. Priority Date: 06/22/1990
• Status: Expired due to Term

• Current Assignee: Ceka Elektrowerkzeuge AG + Co., KG
• Original Assignee: Ceka Elektrowerkzeuge AG + Co., KG
• Inventors: Breitenmoser, Armin
• Primary Examiner(s): Yost, Frank T.
• Assistant Examiner(s): Smith, Scott A.
• Application Number:
  US07/718,538
• Time in Patent Office: 487 Days
• Field of Search: 173/1, 173/7, 173/11, 173/12, 173/13, 173/18, 173/93, 173/104, 173/105, 192/0.02 R, 192/0.84, 192/30 W, 192/34, 81/469, 81/470, 81/473, 81/475, 81/476
• US Class Current: 173/1
• CPC Class Codes: B25B 23/147 specially adapted for electrically operated wrenches or screwdrivers

Abstract

An electrical hand-held device, such as a screwdriver or the like, includes an output shaft, a drive motor for driving the same, an actuating coupling for connecting the output shaft with the drive motor, a distance sensor for sensing a coupling position, and a speed controller which, in response to a signal generated by the distance sensor, controls operation of the drive motor. The controller causes the drive motor to accelerate to a high speed and maintain this speed during the screwing process when a rearward pressure is applied to the output shaft and the coupling is in its clutching position.

Claims

1. A method of controlling operation of an electrical hand-held device, in particular, screwdrivers, hand drills, hammer drills, and the like, having an axially displaceable output shaft, an electric motor for driving the output shaft, an actuating coupling for connecting the output shaft with the electric motor and clutching upon application of pressure to the output shaft, and a speed controller for controlling a speed of the electric motor, said method comprising the steps of:

sensing a respective position of one of the output shaft and the coupling and generating, upon clutching of the output shaft actuating coupling, a speed acceleration signal; and

in response to the speed accelerating signal, accelerating the electric motor from a predetermined idle speed to a predetermined working speed.

2. A method according to claim 1, further comprising the step of eliminating action of backward pressure on the output shaft to enable outward movement of the output shaft to thereby effect declutching of the coupling whereby the electric motor decelerates to said predetermined idle speed.

3. An electrical hand-held device comprising an axially displaceable output shaft, an electric motor for driving the output shaft, an actuating coupling for connecting the output shaft with the electric motor, a speed controller for the electric motor, distance sensor means for sensing one of a clutched and a declutched position of the actuating coupling and, for the clutched condition of the coupling, communicating a speed acceleration signal to the speed controller, the speed controller, in response to the speed acceleration signal, accelerating the electric motor from a predetermined idle speed to a predetermined working speed and maintaining the motor speed at the predetermined working speed.

4. The hand-held device according to claim 3, wherein the actuating coupling is a claw coupling having a first coupling part at least indirectly driven by the electric motor, and a second coupling part connected to the output shaft for joint axial displacement therewith and form-lockingly engaging the first coupling part in the operating position of the coupling in a backward pressed position of the output shaft.

5. The hand-held device according to claim 3, wherein means are provided to enable a gradual declutching of the actuating coupling upon progressive outward displacement of the output shaft whereby the distance sensor means, upon coupling declutching, causes the speed controller to switch the drive motor to said predetermined idle speed.

6. The hand-held device according to claim 3, wherein the distance sensor means is one of a mechanical switch, a microswitch, a contactless proximity switch an optical sensor, a Hall-sensor, a pneumatic sensor and the like.

7. The hand-held device according to claim 3, wherein the electrical hand-held device is formed as a gun-shaped device with a handle in which the drive motor is located, the drive motor including an inner rotatable jumper ring defining a direction of rotation and on/off positions of the electric motor and mechanically connected with an outer positioning ring mounted on the handle which forms a part of the device housing and serves as a change-over and on/off switch.