Apparatus for uniformly distributing gas and/or liquid in an underdrain lateral system

• US 5,156,738 A
• Filed: 06/21/1991
• Issued: 10/20/1992
• Est. Priority Date: 06/21/1991
• Status: Expired due to Term

• Current Assignee: Weatherford/Lamb Incorporated (Weatherford International PLC)
• Original Assignee: Johnson Filtration Systems (Weatherford International PLC)
• Inventors: Maxson, Richard C.
• Primary Examiner(s): Dawson, Robert A.
• Assistant Examiner(s): DRODGE, JOSEPH W
• Application Number:
  US07/718,954
• Time in Patent Office: 487 Days
• Field of Search: 210/274, 210/275, 210/279, 210/289, 210/291-293
• US Class Current: 210/274
• CPC Class Codes: B01D 24/22 Downward filtration, the filter material being supported by pervious surfaces
• CPC Class Codes: B01D 24/24 Downward filtration, the container having distribution or collection headers or pervious conduits
• CPC Class Codes: B01D 24/4626 Construction of spray heads specially adapted for regeneration of the filter material or for filtrate discharging
• CPC Class Codes: B01D 24/4631 Counter-current flushing, e.g. by air

Abstract

Underdrain lateral system, which is especially adapted for use in a gravity filter bed, includes, as its preferred embodiment, scallop-shaped laterals having an upper, wrapped wire, slotted screen surface. The screen surface supports and retains the filter media particles directly, without the necessity of an underlying gravel layer, and is itself supported by channel-shaped rod members which are welded to the wires. The web portions of the channel rods perform the function of simultaneously distributing air and water during backwashing, and include small apertures in upper channels and larger apertures in lower channels to cause a plenum to be formed inside the laterals which ensures that the distribution of air and water will be uniform throughout the lateral, even if the lateral is not perfectly level. Distribution of the air and water throughout all of the laterals is made even more uniform by mounting the laterals on a header and providing perforated flow tubes which extend from each lateral into the header to produce an additional air plenum therein.

Claims

1. An underdrain distributor apparatus having at least one elongated distributor member which is adapted to be positioned generally horizontally beneath a bed of granular media which must be periodically backwashed with fluids, including a backwash liquid and a backwash gas, said distribution apparatus including means for receiving a backwash liquid and a backwash gas therein, under pressure, which will produce a vertical plenum space of gas above said liquid, and being characterized in that said distributor member includes a non-planar porous, media retaining portion having a total open area per unit of length of said distributor member of a first predetermined size through which said backwash liquid and backwash gas can pass upwardly into said media bed during a backwashing operation;

said distributor member further including an enclosed flow distributing portion which, when viewed in a cross-section taken normal to the axis of said distributor member, has an outer surface which contains a plurality of openings positioned at multiple vertical levels which are adapted both for use in a collection mode for collecting a liquid filtrate which has passed downwardly through said porous, media retaining portion and, in a backwash mode, for ejecting said backwash liquid and backwash gas outwardly therefrom and into contact with said media, said plurality of openings having a total open area per unit of length of said distributor member of a second predetermined size which is considerably less than the said total open area per unit of length of said first predetermined size of said porous, media retaining portion, said plurality of openings which are positioned at multiple vertical levels consisting of a first plurality of upper openings which are sized and spaced along the length of the distributor member for the relatively uniform ejection of the backwash gas and a second plurality of lower openings which are sized and spaced along the length of the distributor member for the relatively uniform ejection of the backwash liquid, said first plurality of upper openings having portions thereof which are open at multiple vertical levels, and at least some of which extend downwardly from an uppermost portion of said outer surface by a distance of at least one inch, said second plurality of lower openings being positioned at at least one vertical level which is located at or above the bottom of said outer surface, said first plurality of upper openings having a total open area per unit of length which is considerably less than the total open area per unit of length of said second plurality of lower openings, said distributor apparatus further comprising an unperforated baseplate.

2. An underdrain distributor apparatus in accordance with claim 1, characterized in that said porous, media retaining portion of said distributor member is a generally tubular-shaped member having a perforated surface portion whose openings are of a sufficiently small size as to retain the granular media.

3. An underdrain distributor apparatus in accordance with claim 2, characterized in that said tubular-shaped member has a generally cylindrical cross-section.

4. An underdrain distributor apparatus in accordance with claim 3, characterized in that at least the perforated surface portion of said tubular-shaped member comprises a segment of slotted screen.

5. An underdrain distributor apparatus in accordance with claim 2, characterized in that said tubular-shaped member has a generally scallop-shaped cross-section which is positioned under said granular media and has a generally flat bottom surface and a generally convexly curved upper surface which is adapted to directly support said granular media.

6. An underdrain distributor apparatus in accordance with claim 5, characterized in that the convexly curved upper surface portion of said tubular-shaped member comprises a segment of slotted screen.

7. An underdrain distributor apparatus in accordance with claim 2, characterized in that at least the perforated surface portion of said tubular-shaped member comprises a segment of slotted screen.

8. An underdrain distributor apparatus in accordance with claim 2, characterized in that said flow distributing portion of said distributor member is positioned interiorly of said tubular-shaped member.

9. An underdrain distributor apparatus in accordance with claim 8, characterized in that said flow distributing portion of said distributor member has a generally tubular-shaped cross-section.

10. An underdrain distributor apparatus in accordance with claim 9, characterized in that said distributor member is one of a plurality of lateral members attached to a header member via a communication port through which said fluids can pass.

11. An underdrain distributor apparatus in accordance with claim 10 characterized in that a flow tube extends downwardly through said communication port from each of said lateral members, said flow tube extending from the interior of said flow distribution portion of said distributor member into the interior of said header member.

12. An underdrain distributor apparatus in accordance with claim 11 characterized in that said flow tube is open at its bottom and includes vertically extending opening means in its side wall which are located interiorly of said header member.

13. An underdrain distributor apparatus in accordance with claim 9 characterized in that said first plurality of upper openings which have portions thereof which are open at multiple vertical levels within the upper portion of said distributor member have a sufficiently small total area that they will exert a back-pressure on backwash gas injected into said distributor member, thereby causing the formation of a distributor plenum and ensuring that said backwash gas will be distributed rather uniformly from one end of the distributor member to the other, even when the distributor member is not completely level, said arrangement of said first plurality of upper openings and said second plurality of lower openings also permitting backwash gas and liquid to be separately distributed at horizontally spaced locations across the width of said flow distributing portion so that said gas and liquid will flow upwardly into the media bed at spaced locations along the width of the distributor member, thereby fluidizing the bed of granular media and causing a circulation of the media.

14. An underdrain distributor apparatus in accordance with claim 13 characterized in that said distributor member is one of a plurality of lateral members, each of which is attached to a header member via a communication port through which said fluids can pass, a flow tube extending downwardly through said communication port from each of said lateral members, said flow tube extending from the interior of said flow distribution portion of said distributor member into the interior of said header member, said flow tube being open at its bottom and including vertically extending opening means in its side wall which are located interiorly of said header member, said vertically extending opening means in the wall of said flow tube having a sufficiently small area that they will exert a back-pressure on backwash gas injected into said header member, thereby causing the formation of a header plenum in said header member, and ensuring that said backwash gas will be distributed rather uniformly from one end of the header member to the other, even when the header member is not completely level, said arrangement of distributor and header plenums serving to make the flow of backwash gas and water more uniform than with either plenum alone.

15. An underdrain distributor apparatus in accordance with claim 8, characterized in that said flow distribution portion of said distributor member is integrally attached to an inside wall portion of said tubular-shaped member.

16. An underdrain distributor apparatus in accordance with claim 15, characterized in that the outer surface of said flow distributing portion of said distributor member is defined by the web portions of a plurality of adjacent, elongated, channel-shaped members which have radially outwardly extending leg portions which are integrally attached to the inside wall of said tubular-shaped member.

17. An underdrain distributor apparatus in accordance with claim 16, characterized in that said porous, media retaining portion has its openings formed by a plurality of parallel, closely spaced wires, the leg portions of said channel-shaped members being welded to said wires and comprising the support for the inside wall of said tubular-shaped member.

18. An underdrain distributor apparatus in accordance with claim 17, characterized in that at least a substantial number of said web portions of said plurality of adjacent, elongated, channel-shaped members which define said outer surface of said flow distributing portion of said distributor member contain openings positioned at spaced locations along their length, said openings comprising said first plurality of upper openings and said second plurality of lower openings.

19. An underdrain distributor apparatus in accordance with claim 18 characterized in that those of said first plurality of upper openings in the channel-shaped members which have portions thereof which are open at multiple vertical levels within the upper portion of said distributor member have a sufficiently small total area that they will exert a back-pressure on backwash gas injected into said distributor member, thereby causing the formation of a distributor plenum and ensuring that said backwash gas will be distributed rather uniformly from one end of the distributor member to the other, even when the distributor member is not completely level, said arrangement of said first plurality of upper openings and said second plurality of lower openings also permitting backwash gas and liquid to be separately distributed at horizontally spaced locations across the width of said flow distributing portion so that said gas and liquid will flow upwardly into the media bed at spaced locations along the width of the distributor member, thereby fluidizing the bed of granular media and causing a circulation of the media.

20. An underdrain distributor apparatus in accordance with claim 19 characterized in that said distributor member is one of a plurality of lateral members, each of which is attached to a header member via a communication port through which said fluids can pass, a flow tube extending downwardly through said communication port from each of said lateral members, said flow tube extending from the interior of said flow distribution portion of said distributor member into the interior of said header member, said flow tube being open at its bottom and including a vertically spaced extending opening means in its side wall which are located interiorly of said header member, said vertically extending opening means in the wall of said flow tube having a sufficiently small area that they will exert a back-pressure on backwash gas injected into said header member, thereby causing the formation of a header plenum in said header member, and ensuring that said backwash gas will be distributed rather uniformly from one end of the header member to the other, even when the header member is not completely level, said arrangement of distributor and header plenums serving to make the flow of backwash gas and water more uniform than with either plenum alone.