Computerized battery charger

• US 5,157,320 A
• Filed: 08/08/1991
• Issued: 10/20/1992
• Est. Priority Date: 08/08/1991
• Status: Expired due to Fees

• Current Assignee: Tyco Industries, Inc. (Mattel Incorporated)
• Original Assignee: Tyco Industries, Inc. (Mattel Incorporated)
• Inventors: Kuriloff, Fredric M.
• Primary Examiner(s): Stephan, Steven L.
• Assistant Examiner(s): BERHANE, ADOLF D
• Application Number:
  US07/742,111
• Time in Patent Office: 439 Days
• Field of Search: 320/20, 320/21, 320/39
• US Class Current: 320/151
• CPC Class Codes: H02J 7/00038 using passive battery identification means, e.g. resistors or capacitors identification by mechanical connections H02J7/0045
• CPC Class Codes: H02J 7/00047 with provisions for charging different types of batteries
• CPC Class Codes: H02J 7/007182 in response to battery voltage
• CPC Class Codes: Y10S 320/19 Charger status, e.g. voltmeter
• CPC Class Codes: Y10S 320/31 Plural rectifier systems

Abstract

A battery charger for rapidly charging batteries of different capacity types is controlled by a microprocessor. The microprocessor controller is also connected to a voltage source which is connected to the battery for supplying a charging current to the battery at a current value selected by a user. The controller is also connected to a voltage reference generator which generates a reference voltage equal to a conditioned battery voltage at the beginning of a charging cycle. The reference voltage increases in predetermined voltage increments as the battery voltage increases during the charging cycle until the battery voltage reaches a peak voltage. A comparator compares the conditioned battery voltage to the reference voltage and sends the results of the comparison to the microprocessor controller. The microprocessor controller causes the reference voltage generator to increase the reference voltage by a predetermined voltage increment if the conditioned battery voltage is greater than the reference voltage. If the conditioned battery voltage is less than the reference voltage for a first predetermined time period, the microprocessor causes the voltage source to decrease the charging current to a trickle charge.

Claims

1. A battery charger for rapidly charging a battery comprising:

a voltage source connected to the battery with a charge line supplying charging current to the battery at a selected current value;

sensing means for continuously sensing the voltage of the battery and for providing a conditioned battery voltage output;

a voltage reference generator for generating a reference voltage equal to the conditioned battery voltage at the beginning of a charging cycle and for increasing the reference voltage in predetermined voltage increments as the battery voltage increases during the charging cycle until the battery voltage reaches a peak voltage;

comparison means for receiving both the reference voltage and the conditioned battery voltage, for comparing the conditioned battery voltage to the reference voltage and for generating an output signal;

computer control means for receiving the output signal from the comparison means and for controlling the charging of the battery according to the results of the comparison, the control means causing the reference voltage generator to increase the reference voltage by a predetermined voltage increment if the conditioned battery voltage is greater than the reference voltage and for decreasing the charging current to a trickle charge if the conditioned battery voltage is less than the reference voltage for a first predetermined time period, wherein if the computer control means determines the battery voltage is increasing during the first predetermined time period but does not increase by the predetermined voltage increment during a second predetermined time period, the computer control means decreases the charging current to a trickle charge.

2. The battery charger as recited in claim 1, wherein if the battery voltage increases by the predetermined voltage increment in the second predetermined time period, the computer control means determines if the battery voltage increases for a third predetermined time period before causing the reference generator to increase the reference voltage.

3. The battery charger as recited in claim 1 further comprising:

a temperature sensing means in communication with the computer control means and the voltage source for continuously sensing the temperature of the battery, wherein if the battery temperature rises above a first predetermined temperature, charging is discontinued.

4. The battery charger as recited in claim 3, wherein if the battery temperature rises above a second predetermined temperature, the voltage source discontinues supplying the charging current to the battery.

5. The battery charger as recited in claim 1, including means for indicating when the charging current is being supplied to the battery and when a trickle charge is being supplied to the battery.

6. The battery charger as recited in claim 1, wherein the computer control means includes means for adjusting the charging current for batteries with differing voltage capacities.

7. The battery charger as recited in claim 6, wherein said battery charger includes selector means for allowing a user to select the charging current to be supplied to the battery based upon the battery capacity.

8. The battery charger as recited in claim 1, wherein the computer control means comprises a microprocessor which includes a timing means for establishing the first and second predetermined time periods.