Presser foot for hollow needle tufting apparatus

• US 5,158,027 A
• Filed: 12/19/1991
• Issued: 10/27/1992
• Est. Priority Date: 12/19/1991
• Status: Expired due to Fees

• Current Assignee: Frontier Bank (Everett, Washington) (US Bancorp)
• Original Assignee: Tapistron International, Inc.
• Inventors: Ingram, Gary L.
• Primary Examiner(s): Schroeder, Werner H.
• Assistant Examiner(s): LEWIS, PAUL
• Application Number:
  US07/810,495
• Time in Patent Office: 313 Days
• Field of Search: 112/235, 112/236, 112/80.07, 112/80.08, 112/80.16, 112/80.7, 112/80.73
• US Class Current: 112/80.08
• CPC Class Codes: D05B 29/06 Presser feet
• CPC Class Codes: D05C 15/18 Thread feeding or tensioning arrangements

Abstract

Tufting apparatus for producing textile goods includes a plurality of hollow needles which are reciprocated vertically to penetrate a backing. Yarn is fed pneumatically through the needles and implanted into the backing, the backing being shifted transversely by an amount corresponding to the space between adjacent needles so as to implant a transverse row across the backing. A knife blade is associated with each needle and positioned on the opposite side of the backing from a presser foot. The knife blade engages a point forming flat angled surface of the needle, the angled surface being formed with an upwardly and inwardly extending slot which serves to capture and center yarn exiting the needle and provides a sharp edge which cooperates with the knife blade for cutting the yarn. The presser foot includes a conduit disposed for blowing air under pressure toward the needle penetration opening to blow the limb of yarn severed from the needle down into the backing so that not only is the backing prevented from lifting when the needle is withdrawn, but the air acts to prevent the backstitch from standing up above the backing by reducing excess yarn as a result of the slot in the needle.

Claims

1. Tufting apparatus for producing tufted fabric goods from a backing material web and a length of yarn, said web having first and second surfaces, said apparatus comprising a longitudinally elongated needle having a pointed tip defined by an angled surface, a hollow passageway extending through said needle, means for supplying yarn through said passageway and outwardly from said angled surface, means for reciprocating said needle along an axis for penetrating said backing and for withdrawal therefrom, knife blade means disposed adjacent said first surface of said backing for cooperating with said angled surface to cut yarn extending from said needle to form a yarn limb in the backing separated from said needle while said needle penetrates said backing, a pressure foot disposed adjacent said second surface of said backing having a clearance through which said needle may reciprocate, conduit means communicating with said clearance and directed toward said backing and toward the axis of reciprocation of said needle, and means for feeding pressurized air to said conduit for blowing said limb into said backing toward said first surface.

2. Tufting apparatus as recited in claim 1, wherein said needle includes a slot in said angled surface remote from said pointed tip for receiving a length of yarn exiting said passageway, said slot cooperating with said angled surface to define a sharp edge for cooperating with said knife blade means to hold the yarn as the yarn is cut by said knife blade means, and said conduit means being disposed for feeding said pressurized air toward the disposition of said slot.

3. Tufting apparatus as recited in claim 2, wherein said conduit is disposed at an angle to said backing and said axis of reciprocation.

4. Tufting apparatus as recited in claim 1, wherein said clearance comprises a bore extending through said presser foot.

5. Tufting apparatus as recited in claim 4, wherein said conduit extends through said presser foot and opens onto said bore.

6. Tufting apparatus as recited in claim 5, wherein said needle includes a slot in said angled surface remote from said pointed tip for receiving a length of yarn exiting said passageway, said slot cooperating with said angled surface to define a sharp edge for cooperating with said knife blade means to hold the yarn as the yarn is cut by said knife blade means, and said conduit means being disposed for feeding said pressurized air toward the disposition of said slot.

7. Tufting apparatus as recited in claim 6, wherein said conduit is disposed at an angle to said backing and said axis of reciprocation.