Methods and apparatus for selectively arming well bore explosive tools

• US 5,159,146 A
• Filed: 09/04/1991
• Issued: 10/27/1992
• Est. Priority Date: 09/04/1991
• Status: Expired due to Fees

• Current Assignee: James V. Carisella
• Original Assignee: James V. Carisella
• Inventors: Carisella, James V., Cook, Robert B.
• Primary Examiner(s): BROWN, DAVID
• Application Number:
  US07/754,538
• Time in Patent Office: 419 Days
• Field of Search: 175/4.54, 175/4.56, 166/55.1, 337/401, 337/416, 89/1.15, 102/222
• US Class Current: 89/1.15
• CPC Class Codes: E21B 43/1185 Ignition systems
• CPC Class Codes: F42D 1/04 Arrangements for ignition ignition systems for shaped charge perforators E21B43/1185; ignition devices for seismic energy generators G01V1/06

Abstract

In the representative embodiments of the several methods and apparatus of the invention, a barrier formed of a low-temperature fusible metal alloy having a selected melting point greater than the anticipated well bore temperatures is arranged between a receptor explosive and a typical electrically-initiated detonator enclosed in a housing for blocking the transmission of detonation forces from the detonator to the receptor explosive until the barrier has been heated by an electrical heater adjacent to the barrier. By selecting a fusible metal alloy which has a melting point higher than the known temperatures of the well bore fluids, when the tool is exposed to those elevated temperatures, the barrier will be predictably maintained in its solid state to continue blocking the detonation path of the donor explosive if the heater fails thereby allowing the well tool carrying the explosives to be safely recovered from the well bore.

Claims

1. A well tool to be suspended in a well bore and comprising:

a body;

an explosive device on said body;

first means on said body for detonating said explosive device including a receptor explosive, and an electrically-initiated donor explosive selectively operable for producing an explosive force of sufficient magnitude to set off said receptor explosive;

explosion-proof housing means arranged on said body enclosing said donor explosive for confining its said explosive force;

an explosion-proof barrier of a fusible material shielding said receptor explosive so long as the temperature of said barrier stays below the melting point of said fusible material; and

second means on said body operable for melting said barrier to arm said explosive device to be selectively fired in a well bore in response to the detonation of said donor explosive by an electrical signal.

2. The wall tool of claim 1 wherein said fusible material is selected from the group consisting of waxes having a melting point greater than about 200 degrees F.

3. The well tool of claim 1 wherein said fusible material is selected from the group consisting of binary, ternary, quaternary and quinary eutectic and non-eutectic mixtures of bismuth, lead, tin, cadmium and indium.

4. The well tool of claim 3 wherein said fusible material has a melting temperature greater than about 200 degrees F.

5. Well bore apparatus comprising:

an electrically-initiated donor explosive operable for detonating a receptor explosive in response to the explosive forces produced upon detonation of said donor explosive;

a barrier formed of a fusible material positioned adjacent to said donor explosive for normally blocking the transmission of said explosive forces from said donor explosive until said barrier is melted in response to heating of said barrier above the melting point of said fusible material; and

arming including electrical heating means adjacent to said barrier and operable for melting said barrier to selectively remove said barrier and enabling the transmission of said explosive forces of said donor explosive to other explosives detonating proximity of said donor explosive.

6. The apparatus of claim 5 wherein said fusible material is a fusible metal alloy selected from the group consisting of binary, ternary, quaternary and quinary eutectic and non-eutectic mixtures of bismuth, lead, tin, cadmium and indium having melting points greater than the anticipated temperatures of the well bore fluids at a selected well bore depth location.

7. The apparatus of claim 5 wherein said fusible material is a wax selected from the group of waxes consisting of waxes having a melting point greater than the anticipated temperatures of the well bore fluids at a selected well bore depth location.

8. Well bore apparatus comprising:

an electrically-initiated donor explosive operable for detonating a receptor explosive in response to the explosive forces produced upon detonation of said donor explosive;

an explosion-proof housing enclosing said donor explosive for suppressing its said explosive forces, said housing including an opening for transmitting said explosive forces to the exterior of said housing, and a barrier formed of a fusible material for normally blocking said opening until said fusible material is melted in response to being heated to a temperature greater than the melting point of said fusible material; and

arming means on said housing adjacent to said opening and including an electrically-operated heater selectively operable for heating said barrier to its said melting point for removing said barrier from its blocking position.

9. The apparatus of claim 8 including a receptor explosive mounted on said housing outside of said opening in detonating proximity of said donor explosive and operable only upon removal of said barrier from its said blocking position.

10. The apparatus of claim 8 wherein said fusible material is a fusible material having a melting point greater than the expected temperature of well bore fluids at a selected well bore location.

11. The apparatus of claim 10 wherein said fusible material is a fusible metal alloy selected from the group consisting of binary, ternary, quaternary and quinary eutectic and non-eutectic mixtures of bismuth, lead, tin, cadmium and indium;

and said alloy has a melting point more than the anticipated temperatures of well bore fluids at a selected well bore depth location.

12. The apparatus of claim 10 wherein said fusible material is a wax selected from the group of waxes having a melting point greater than the anticipated temperatures of well bore fluids at a selected well bore depth location.

13. A perforating gun to be suspended in a well bore containing well bore fluids at elevated temperatures and comprising:

a hollow carrier;

at least one shaped charge in said hollow carrier;

means in said carrier for selectively detonating said shaped charge and including an encapsulated booster explosive, and an electrically-initiated encapsulated detonator explosive spatially disposed from said booster explosive and cooperatively arranged for detonating said booster explosive in response to explosive forces produced by firing of said detonator explosive within detonating proximity of said booster explosive;

an explosion-resistant enclosure having an access opening enclosing said detonator explosive and cooperatively arranged for positioning said access opening between said encapsulated explosives;

a normally-solid meltable barrier blocking said access opening until said barrier is heated to its melting point; and

electrical heating means adjacent to said access opening and operable for selectively heating said barrier to its said melting point for unblocking said access opening and bringing said booster explosive into detonating proximity of said detonator explosive.

14. The perforating gun of claim 13 wherein said barrier is formed of a fusible metal alloy selected from the group consisting of binary, ternary, quaternary and quinary eutectic and non-eutectic mixtures of bismuth, lead, tin, cadmium and indium.

15. Well bore apparatus to be installed in a well bore perforator carrying one or more shaped explosive charges and comprising:

an explosion-proof housing formed of a material of sufficient thickness for suppressing the explosive forces of an encapsulated electrically-initiated detonator disposed therein and having an opening in one end thereof;

an encapsulated electrically-initiated detonator in said housing adjacent to and within detonating proximity of said opening;

a closure member formed of a fusible material having a predetermined melting point greater than anticipated well bore temperatures cooperatively arranged in said opening for confining the explosive forces of said detonator entirely within said chamber so long as said closure member is not heated to its said predetermined melting point; and

heating means including an electrical heater arranged on said housing and operable for heating said closure member to its said predetermined melting point.

16. The apparatus of claim 15 wherein said fusible material is a fusible metal alloy selected from the group consisting of binary, ternary, quaternary and quinary eutectic and non-eutectic mixtures of bismuth, lead, tin, cadmium and indium.

17. The apparatus of claim 15 wherein said fusible material is a wax selected from the group of waxes consisting of waxes having a melting point greater than the anticipated temperatures of the well bore fluids at a selected well bore depth location.

18. The apparatus of claim 15 wherein said heating means further include thermally-responsive means cooperatively arranged on said housing for electrically disconnecting said electrical heater after said closure member is melted.

19. A method for performing a well service operation with a well tool having an explosive device coupled to a receptor explosive and an electrically-initiated explosive detonator for selectively dentonating said receptor explosive and comprising the steps of;

mounting said detonator inside of an explosion-proof housing with an opening in one end thereof adjacent to said receptor explosive and blocking said opening with a barrier comprised of a normally-solid fusible material for suppressing the explosive forces of said detonator until said well tool is lowered into a well bore;

lowering said well tool into a well bore for conducting a well service operation at a selected depth interval containing well fluids;

applying heat to said barrier for melting said barrier to unblock said opening to expose said receptor explosive to the explosive forces of said detonator; and

while said detonator and said receptor explosive are in detonating proximity of one another, selectively initiating said detonator for carrying out said well service operation.

20. The method of claim 19 further including the steps of:

after said barrier has been melted, dicontinuing the heating of said barrier.

21. A method for perforating a well bore with a perforating gun having an enclosed fluid-tight carrier carrying at least one shaped explosive charge coupled to an encapsulated explosive booster and an electrically-initiated encapsulated explosive detonator spatially disposed therefrom for selectively detonating said booster and comprising the steps of:

mounting said detonator inside of an explosion-proof housing with an opening in one end thereof adjacent to said booster and blocking said opening with a barrier comprised of a normally-solid fusible material for suppressing the explosive forces of said detonator while said perforating gun is lowered into a well bore containing well bore fluids at elevated temperatures less than the melting point of said fusible material and thereby rendering said detonator temporarily ineffective for setting off said shaped explosive booster;

positioning said perforating gun in a well bore containing well fluids at elevated temperatures less than the melting point of said fusible material so that said barrier will continue to render said detonator ineffective to set off said explosive booster when said perforating gun has been positioned at a selected depth interval in the well bore;

after said perforating gun has been positioned at a selected depth interval in the well bore, applying heat to said barrier for raising said barrier to the melting point of said fusible material for removing said barrier and rendering said detonator effective to set off said explosive booster; and

selectively initiating said detonator for carrying out said perforating operation.

22. The method of claim 21 further including the step of discontinuing the heating of said barrier once said barrier has been melted and before said detonator is selectively initiated.