Safe, rechargeable, battery-containing power pack and method

• US 5,160,879 A
• Filed: 10/08/1991
• Issued: 11/03/1992
• Est. Priority Date: 10/08/1991
• Status: Expired due to Fees

• Current Assignee: Curtis Manufacturing Company Incorporated
• Original Assignee: Curtis Manufacturing Company Incorporated
• Inventors: Miffitt, Donald C., Tortola, Angelo
• Primary Examiner(s): HICKEY, ROBERT
• Application Number:
  US07/773,194
• Time in Patent Office: 392 Days
• Field of Search: 320/1, 320/14, 429/97
• US Class Current: 320/111
• CPC Class Codes: H01M 10/46 Accumulators structurally combined with charging apparatus circuits for charging H02J7/00
• CPC Class Codes: H01M 50/213 adapted for cells having curved cross-section, e.g. round or elliptic H01M50/209, H01M50/216 take precedence
• CPC Class Codes: H01R 13/6675 with built-in power supply
• CPC Class Codes: H01R 13/71 Contact members of coupling parts operating as switch , e.g. linear or rotational movement required after mechanical engagement of coupling part to establish electrical connection
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A safe, rechargeable, battery-containing power pack having a housing, a battery compartment for batteries to supply DC power to a battery-operated device, a printed circuit board to provide for the recharging of the batteries employing AC household power, and an interlock plug to act as an interlock switch and pivotably movable between an AC use position extending outwardly from the housing to recharge the batteries and an AC non-use, DC power, battery-operating position within a recess in the housing.

Claims

1. An electrically safe, transformerless, rechargeable, battery power pack and apparatus which comprises:

a) a housing;

b) a battery-receiving means in the housing, to receive a rechargeable battery means for periodic recharging and to be used as a source of battery power for an electrical device;

c) a rechargeable battery means in the batter-receiving means;

d) an external, surface-exposed, electrical outlet means, to supply battery power from the battery means to a separate, battery-powered, electrical device;

e) printed-circuit board means in the housing to reduce and rectify AC voltage and to provide reduced DC voltage to recharge the battery means;

f) spaced-apart, first and second, electrical contacts, the first electrical contacts in electrical communication with the battery and the printed-circuit means, and the second electrical contacts in electrical communication with the battery and the external outlet means;

g) an electrical plug means comprising a pair of spaced-apart metal prongs in an insulating body at the one end, the metal prongs adapted to be inserted in an AC power source, and a pair of spaced-apart, electrical contact extensions at the other end; and

h) mounting means to provide for the pivotable movement of the plug means between an outwardly extended, battery-means, rechargeable position, wherein the plug means is adapted to be inserted into an AC power source, to recharge the battery means through the first electrical contacts and the circuit-board means, and wherein, in such position, the electrical output means is electrically isolated by an air gap and a battery-means operating position, wherein the plug means is in electrical contact with the second electrical contacts, the recharged battery means, and with the external outlet means, to provide recharged battery power from the battery means to the external electrical output means.

2. The apparatus of claim 1 wherein the electrical outlet means comprises a flexible electrical cable, having one end connected to the battery means, and with an outlet plug means at the other end, and adapted to connect electrically with a separate, battery-operated, electrical device.

3. The apparatus of claim 2 wherein the outlet plug is connected electrically to a portable, battery-operated, video-screen computer-game device.

4. The apparatus of claim 1 wherein the housing has a plug-means recess therein on one surface thereof, and wherein the plug means pivotably moves between a battery-means, recharging position, wherein the metal prongs of the plug means extend generally outwardly and perpendicularly from the housing, and a battery-means use position, wherein the plug means and prongs are recessed within the recess of the housing.

5. The apparatus of claim 1 wherein the electrical plug means are pivotably mounted for pivotable movement in a plane perpendicular to the plane of the metal prongs of the plug means.

6. The apparatus of claim 2 wherein the plug means includes an outwardly raised section at one end thereof, to permit the user to move easily and pivotably the plug means from the recess means.

7. The apparatus of claim 1 wherein said printed-circuit-board means included circuitry means, to reduce the voltage of the AC power to the rechargeable battery voltage, and a bridge-rectifier means, to rectify the reduced voltage to DC power, to recharge the battery means.

8. The apparatus of claim 1 wherein the air gap is at least 0.25

inches, when the plug means is in the battery-recharging use position.

9. The apparatus of claim 1 wherein the first, electrical, contact means comprises a pair of tension-biased, electrical contacts which are in electrical communication through the circuit-board means to the battery means, and wherein the pair of spaced-apart, electrical contacts at the other end of the plug means are placed in electrical communication with the pair of tension-biased, electrical contacts, when the plug means is in the battery-means, recharging, use position.

10. The apparatus of claim 1 wherein the second electrical contacts comprise two pairs of spaced-apart electrical contacts, one pair at each end of the plug means and in electrical communication between the recharged battery means and the external, electrical outlet means, and wherein the plug means, when in the recessed, battery use position, places the metal prongs and the electrical contact extensions of the plug means in electrical communication with each pair of the second electrical contacts.

11. A method for the transformerless, safe recharging of a battery-containing, power-pack apparatus used to provide battery power to a separate, battery-operated, electrical device, which method comprises:

a) providing rechargeable battery means to act as a battery power source for a separate electrical device through an external, exposed, electrical output means;

b) providing a transformerless, electrical circuitry, to reduce the DC power from an AC power source, and to rectify the reduced voltage to DC power for use periodically for recharging the battery means;

c) providing first and second, spaced-apart, electrical contacts, the first electrical contacts in electrical communication with the electrical circuitry means and the battery means, and the second electrical contacts in electrical communication with the battery means and the external outlet means, and providing electrical plug means having a pair of spaced-apart metal prongs extending from one end and metal contact extensions form the other end; and

d) pivotably moving the plug means between the battery-means, rechargeable position, wherein the metal contact extensions from the plug means ar placed into electrical contact with the first electrical contact means, whereby AC power is reduced and rectified an supplied to recharge the battery means, and a battery-means use position, and in such position electrically isolating, by an air gap, the electrical output means, wherein the metal prongs and the metal contact extensions of the plug means are placed in electrical communication with the second electrical contact means, to provide for recharged battery power to the external outlet means.

12. The method of claim 11 which includes providing an air gap of at least 0.250 inches.

13. The method of claim 11 which includes pivotably moving the plug means only between the battery-recharging position and the battery use position.

14. The method of claim 11 which includes placing a battery-powered, hand-held, computer-game apparatus with a video screen in electrical communication with the external output means, when the plug means is in the battery use position.