Acoustic flute web edge sensor

• US 5,161,126 A
• Filed: 05/29/1991
• Issued: 11/03/1992
• Est. Priority Date: 05/29/1991
• Status: Expired due to Fees

• Current Assignee: Eastman Kodak Company
• Original Assignee: Eastman Kodak Company
• Inventors: Marcus, Michael A.
• Primary Examiner(s): Pihulic, Daniel T.
• Application Number:
  US07/706,625
• Time in Patent Office: 524 Days
• Field of Search: 367/99, 367/100, 367/101, 367/102, 367/907
• US Class Current: 367/99
• CPC Class Codes: G01D 5/44 using jets of fluid
• CPC Class Codes: G01S 15/02 using reflection of acoustic waves G01S15/66 takes precedence
• CPC Class Codes: G01V 1/001 Acoustic presence detection
• CPC Class Codes: G10K 11/04 Acoustic filters ; Acoustic resonators
• CPC Class Codes: Y10S 367/907 Coordinate determination

Abstract

A method and apparatus for sensing the edge of a web which moves along a surface of a body wherein an acoustic pipe is provided in the body with an opening located so that the edge of the web covers a portion of the opening as a function of the position of the web, an air column in the pipe is caused to resonate so that the resultant acoustic signal has a frequency spectrum which is a function of the portion of the opening which is covered by the web, and the resultant acoustic signal is utilized to provide information relating to the location of the edge of the web. The opening can comprise a series of spaced apertures, some of which are covered by the web, or a continuous slot which is partially covered by the web. The resultant acoustic signal can be analyzed by scanning a range of signal frequencies to determine the location of the edge of the web. A web width sensor comprises a pair of adjacent web edge sensors, one for sensing the location of each web edge, for determining web width.

Claims

1. A web edge sensor comprising:

a) means for defining an acoustic pipe having an opening located so that the edge of a web covers a portion of the opening as a function of the position of the web; and

b) means operatively associated with said acoustic pipe for causing an air column in said pipe to resonate so that the resultant acoustic signal has a resonant frequency spectrum which is a function of the portion of the opening which is covered by the web.

2. Apparatus according to claim 1, further including means in communication with the air column in said acoustic pipe for utilizing the resultant acoustic signal to provide information relating to the location of said edge of said web.

3. Apparatus according to claim 2, wherein said utilizing means comprises signal detection means for scanning a range of signal frequencies to determine the location of said edge of said web.

4. Apparatus according to claim 2, wherein said means for causing said air column to resonate comprises means for sending a white noise burst along said pipe and wherein said utilizing means comprises signal analyzing means for determining the resonant frequencies of the return signal utilizing the Fourier transform thereof.

5. Apparatus according to claim 2, wherein said means for causing said air column to resonate comprises means for exciting the acoustic pipe with a linear combination of all of the resonant frequencies of said pipe and wherein said utilizing means comprises means for analyzing the relative intensities of said resonant frequencies.

6. Apparatus according to claim 3, wherein said signal detection means includes a self-tuned oscillator means.

7. Apparatus according to claim 1, wherein said opening comprises a series of spaced apertures and said web covers at least some of said apertures.

8. Apparatus according to claim 1, wherein said opening comprises a continuous slot and said web covers a portion of said slot.

9. An acoustic web edge sensor comprising:

a) a body having a surface over which a web having an edge is movable;

b) an acoustic pipe comprising a fluid conducting region of determinate length in said body, said pipe being closed at each end and having an opening between said ends for placing said region in fluid communication with said surface;

c) said web being located on said surface with said edge in said opening and said web initially covering a portion of said opening; and

d) acoustic transmitting/receiving means operatively connected to said acoustic pipe for sending acoustic energy along said pipe and for receiving reflected acoustic energy in said pipe;

e) so that as said web moves along said surface in a direction changing the portion of said opening covered by said web an acoustic signal is produced which contains information as to the location of said edge of said web.

10. Apparatus according to claim 9, wherein said acoustic signal has a resonant frequency spectrum which varies according to the portion of the opening covered by said web and wherein said apparatus further comprises signal detection means for scanning a range of signal frequencies to determine the location of said edge of said web.

11. Apparatus according to claim 10, wherein said signal detection means includes self-turned oscillator means.

12. Apparatus according to claim 9, wherein said acoustic transmitting/receiving means comprises:

a) means for sending a white noise burst along said acoustic pipe; and

b) signal analyzing means for determining the resonant frequency spectrum of the return signal utilizing the Fourier transform thereof.

13. Apparatus according to claim 9, wherein said acoustic transmitting/receiving means comprises:

a means for exciting the acoustic pipe with a linear combination of all of the resonant frequencies of said pipe; and

b) means for analyzing the relative intensities of said resonant frequencies.

14. Apparatus according to claim 9, wherein said opening comprises a series of apertures spaced along said surface.

15. Apparatus according to claim 14, wherein the spacing between individual apertures is equal to the required lateral resolution in the location of the edge of said web and the dimension of each aperture in a lateral direction is one-half the required lateral resolution.

16. Apparatus according to claim 9, wherein said opening comprises a continuous slot extending along said surface.

17. A web width sensor comprising:

a) a first acoustic flute web edge sensor for providing an acoustic signal indicative of the location of one edge of a web;

b) a second acoustic flute web edge sensor for providing an acoustic signal indicative of the location of the other edge of the web; and

c) so that by locating the positions of both edges of the web the width of the web is determined.

18. Apparatus according to claim 17, wherein each of said first and second web edge sensors comprises:

a) means for defining an acoustic pipe having an opening located so that the edge of a web covers a portion of the opening as a function of the position of the web; and

b) means operatively associated with said acoustic pipe for causing an air column in said pipe to resonate so that the resultant acoustic signal has a resonant frequency spectrum which is a function of the portion of the opening which is covered by the web.

19. Apparatus according to claim 18, further including means in communication with the air column in said acoustic pipe for utilizing the resultant acoustic signal to provide information relating to the location of said edge of said web.

20. An acoustic web width sensor comprising:

a) a body having a surface over which a web having a pair of edges is movable;

b) a first acoustic pipe comprising a fluid conducting region of determinate length in said body, said pipe being closed at each end and having an opening between said ends for placing said region in fluid communication with said surface;

c) said web being located on said surface with one of said edges in said opening and said web initially covering a portion of said opening;

d) first acoustic transmitting/receiving means operatively connected to said acoustic pipe for sending acoustic energy along said pipe and for receiving reflected acoustic energy in said pipe;

e) a second acoustic pipe comprising a fluid conducting region of determinate length in said body, said pipe being closed at each end and having an opening between said ends for placing said region in fluid communication with said surface;

f) said web being located on said surface with the other of said edges in said opening of said second acoustic pipe and said web initially covering a portion of said opening; and

g) second acoustic transmitting/receiving means operatively connected to said second acoustic pipe for sending acoustic energy along said pipe and for receiving reflected acoustic energy in said pipe;

h) so that as said web moves along said surface in a direction changing the portions of said openings covered by said web acoustic signals are produced which contain information as to the location of said edges of said web thereby determining the width of said web.

21. Apparatus according to claim 20, wherein each of said acoustic signals has a resonant frequency spectrum which varies according to the portion of the corresponding opening covered by said web and wherein said apparatus further comprises signal detection means for scanning a range of signal frequencies to determine the locations of said edges of said web.

22. A method for sensing the edge of a web comprising the steps of:

a) providing an acoustic pipe in a body having a surface contacted by said web, said pipe having an opening located so that the edge of the web covers a portion of the opening as a function of the position of the web;

b) causing an air column in said pipe to resonate so that the resultant acoustic signal has a resonant frequency spectrum which is a function of the portion of the opening which is covered by the web; and

c) utilizing the resultant acoustic signal to provide information relating to the location of said edge of said web.

23. A method according to claim 22, wherein said step of utilizing the resultant acoustic signal includes scanning a range of signal frequencies to determine the location of said edge of said web.

24. A method according to claim 23, wherein said step of causing said air column to resonate comprises sending a white noise burst along said pipe and wherein said steps of utilizing the resultant signal comprises analyzing the return signal by taking the Fourier transform thereof to determine the resonant frequency spectrum of the signal to determine the location of the edge of said web.

25. A method according to claim 23, wherein said step of causing said air column to resonate comprises exciting said acoustic pipe with a linear combination of all of the resonant frequencies and wherein said step of utilizing the resultant signal comprises analyzing the relative intensities of said frequencies to determine the location of the edge of said web.

26. A method for sensing the width of a web comprising the steps of:

a) providing a first acoustic flute web edge sensor in operative association with one of the edges of the web to produce an acoustic signal indicative of the location of said one edge;

b) providing a second acoustic flute web edge sensor in operative association with the other edge of the web to produce an acoustic signal indicative of the location of said other edge; and

c) utilizing the resultant acoustic signals to provide information as to the locations of the edges of the web thereby determining the width of the web.