Pattern matching system

• US 5,161,476 A
• Filed: 08/08/1991
• Issued: 11/10/1992
• Est. Priority Date: 08/09/1990
• Status: Expired due to Fees

• Current Assignee: Brother Kogyo Kabushiki Kaisha (Brother Industries Limited)
• Original Assignee: Brother Kogyo Kabushiki Kaisha (Brother Industries Limited)
• Inventors: Suzuki, Shigeru
• Primary Examiner(s): Nerbun, Peter
• Application Number:
  US07/742,427
• Time in Patent Office: 460 Days
• Field of Search: 112/314, 112/313, 112/306, 112/320, 112/121.11, 356/416, 356/419, 356/425, 356/402, 226/32, 250/226, 250/548
• US Class Current: 112/306
• CPC Class Codes: D05B 35/102 Edge guide control systems with edge sensors
• CPC Class Codes: D06H 3/08 by photo-electric or television means D06H3/12, D06H3/14, D06H3/16 take precedence

Abstract

A sewing machine has a pattern matching system for matching patterns on two fabric pieces to be sewn to each other, based on detected hues of the patterns. Any mismatch between the patterns is calculated on the basis of color quality information converted from detected intensities of light which is reflected by the fabric pieces. The fabric pieces are fed relatively to each other so that the patterns thereon are matched, based on the calculated mismatch.

Claims

1. A pattern matching system for positioning with respect to each other a plurality of pattern-holding members having identical patterns thereon in such a manner that the patterns on the pattern-holding members are matched with each other, said pattern matching system comprising:

color quality detecting means for optically detecting a color of the pattern on each of the pattern-holding members to generate information indicative of hue of the color of the pattern;

pattern mismatch calculating means for calculating a mismatch amount between the patterns on the pattern-holding members, based on the information indicative of hue of the color of the pattern of each of the pattern-holding members; and

feeding means for feeding the pattern-holding members relative to each other, based on the calculated mismatch amount, to thereby position the pattern-holding members with the patterns being matched.

2. The pattern matching system as claimed in claim 1, wherein said color quality detecting means includes:

color component detecting means for detecting intensities of a plurality of color components of different hues of the color of the pattern on each of the pattern-holding members; and

converting means for converting the detected intensities of the plural color components of different hues into color hue data representative of hue of the color of the pattern of each of the pattern-holding members, to thereby generate the information indicative of hue of the color of the pattern.

3. A pattern matching system as claimed in claim 2, wherein the color component detecting means includes:

light emitting means for emitting light to the pattern on each of the pattern-holding members;

a set of color filters for separating the light reflected from the patterns into light of a plurality of color components of different hues; and

intensity detecting means for detecting intensities of the separated light of color components of different hues, to thereby obtain intensities of the plurality of color components of different hues of the color of the pattern on each of the pattern-holding members.

4. The pattern matching system as claimed in claim 3, wherein the color component detecting means includes:

white light emitting means for emitting white light to the pattern on each of the pattern-holding members;

a set of color filters for separating the light reflected from the patterns into light of three primary color components of red, green and blue; and

intensity detecting means for detecting intensities of the separated light of three primary color components, to thereby obtain intensities of the three primary color components of the color of the pattern on each of the pattern-holding members.

5. The pattern matching system as claimed in claim 4, wherein said pattern mismatch calculating means includes subtracting means for calculating a difference between the color hue data of thee colors of the patterns on the pattern-holding members to thereby calculate the pattern mismatch amount.

6. The pattern matching system as claimed in claim 5, further comprising processing means for joining the pattern-holding members in such a condition that the patterns on the pattern-holding members are matched with each other.

7. The pattern matching system according to claim 6, wherein the pattern-holding members include first and second sheets having identical patterns thereon and wherein said processing means includes sewing means for sewing the first and second sheets.

8. The pattern matching system as claimed in claim 2, wherein the converting means further converts the detected intensities of the plural color components of different hues into color lightness data representative of lightness of the color of the pattern of each of the pattern-holding members, to thereby generate information indicative of lightness of the color of the pattern, and wherein said pattern mismatch calculating means calculates the mismatch amount, based on both the information indicative of hue and lightness of the color of the pattern of each of the pattern-holding members.

9. The pattern matching system as claimed in claim 8, wherein the converting means further converts the detected intensities of the plural color components of different hues into color saturation data representative of saturation of the color of the pattern of each of the pattern-holding members, to thereby generate information indicative of saturation of the color of the pattern, and wherein said pattern mismatch calculating means calculates the mismatch amount, based on the information indicative of hue, lightness and saturation of the color of the pattern of each of the pattern-holding members.

10. The pattern matching system as claimed in claim 9, wherein the pattern-holding members includes first and second sheets having identical patterns thereon, and wherein said pattern mismatch calculating means includes subtracting means for calculating a hue difference between the color hue data obtained for a color on the first sheet and the color hue data obtained for a color on the second sheet, a lightness difference between the color lightness data obtained for the color on the first sheet and the color lightness data obtained for the color on the second sheet, and a saturation difference between the color saturation data obtained for the color on the first sheet and the color saturation data obtained for the color on the second sheet, to thereby calculate the pattern mismatch amount.

11. The pattern matching system as claimed in claim 10, wherein said pattern mismatch calculating means further includes:

squaring means for calculating square values of the hue difference, the lightness difference and the saturation difference, respectively;

multiplying means for multiplying the square values of the hue difference, the lightness difference and the saturation difference by first through third coefficients, respectively, values of the first through third coefficients being determined dependent on human visual sense; and

totaling means for calculating a sum of the square values of the hue difference, the lightness difference and the saturation difference multiplied by the first through third coefficients, to obtain color difference data representative of color difference state between the colors of the patterns on the first and second sheets, to thereby calculate the pattern mismatch amount.

12. The pattern matching system as claimed in claim 9, wherein said color quality detecting means determines a color quality of the color of the pattern on each pattern-holding member, as a point in a three-dimensional color space defined by three orthogonal axes each for indicating the color hue data, the color lightness data and the color saturation data, and

wherein said pattern mismatch calculating means calculates a relationship between points in the three-dimensional color space which represent the color qualities of the colors of the patterns on the pattern-holding members, to thereby obtain the mismatch amount between the patterns of the pattern-holding members.

13. The pattern matching system as claimed in claim 1, wherein the pattern-holding members include first and second sheets having identical patterns thereon, and wherein said color quality detecting means includes:

photo-sensing means for optically sensing the color of the pattern on each of the first and second sheets at a plurality of points thereof and for generating intensity data of a plurality of color components of different hues for the color on each of the points on each of the first and second sheets; and

converting means for converting the detected intensity data of the plural color components of different hues into color hue data representative of hue of the color of the pattern of each of the first and second sheets at each of the plural points, to thereby generate the information indicative of hue of the color of the pattern at each of the plural points on each of the first and second sheets.

14. The pattern matching system as claimed in claim 13, wherein said photo-sensing means includes:

light emitting means for emitting light to the pattern on each of the first and second sheets at each of the plural points;

a set of color filters for separating the light reflected from the pattern into light of the plurality of color components of different hues; and

intensity detecting means for detecting intensities of the separated light of different hue color components, to thereby generate intensity data of the plurality of color components of different hues for the color of the pattern at each point on each of the first and second sheets.

15. The pattern matching system as claimed in claim 14, wherein said photo-sensing means includes:

white light emitting means for emitting white light to the pattern on each of the first and second sheets at each of the plural points;

a set of color filters for separating the light reflected from the pattern into light of three primary color components of red, green and blue; and

intensity detecting means for detecting intensities of the separated light of the three primary color components, to thereby generate intensity data of the three primary color components for the color of the pattern at each of the plural points on each of the first and second sheets.

16. The pattern matching system as claimed in claim 14, wherein the converting means further converts the detected intensity data of the plural color components of different hues into color lightness data representative of lightness of the color of the pattern at each of the plural points on each of the first and second sheets, to thereby generate information indicative of lightness of the color of the pattern at each of the plural points on each of the first and second sheets, and wherein said pattern mismatch calculating means calculates the mismatch amount, based on both the information indicative of hue and lightness of the color of the pattern at each of the plural points on each of the first and second sheets.

17. The pattern matching system as claimed in claim 16, wherein the converting means further converts the detected intensity data of the plural color components of different hues into color saturation data representative of saturation of the color of the pattern at each of the plural points on each of the first and second sheets, to thereby generate information indicative of saturation of the color of the pattern at each of the plural points on each of the first and second sheets, and wherein said pattern mismatch calculating means calculates the mismatch amount, based on the information indicative of hue, lightness and saturation of the color of the pattern at each of the plural points on each of the first and second sheets.

18. The pattern matching system as claimed in claim 17, wherein said pattern mismatch calculating means includes subtracting means for calculating a hue difference between the color hue data obtained for a color of a point on the first sheet and the color hue data obtained for a color of a point on the second sheet, a lightness difference between the color lightness data obtained for the color on the point of the first sheet and the color lightness data obtained for the color of the point on the second sheet, and a saturation difference between the color saturation data obtained for the color on the point of the first sheet and the color saturation data obtained for the color of the point on the second sheet, to thereby calculate the pattern mismatch amount.

19. The pattern matching system as claimed in claim 18, wherein said pattern mismatch calculating means further includes:

squaring means for calculating square values of the hue difference, the lightness difference and the saturation difference, respectively;

multiplying means for multiplying the square values of the hue difference, the lightness difference and the saturation difference by first through third coefficients, respectively, values of the first through third coefficients being determined dependent on human visual sense; and

totaling means for calculating a sum of the square values of the hue difference, the lightness difference and the saturation difference multiplied by the first through third coefficients, to obtain color difference data representative of color difference state between the color of the point on the first sheet and the color of the point on the second sheet, to thereby calculate the pattern mismatch amount.

20. The pattern matching system as claimed in claim 19, wherein said pattern mismatch calculating means further includes totaling means for calculating a sum of the color difference data for all the plural points on the pattern on the first and second sheets, to thereby calculate the pattern mismatch amount.

21. The pattern matching system as claimed in claim 20, further comprising processing means for joining the first and second sheets in such a condition that the patterns on the first and second sheets are matched with each other.

22. The pattern matching system according to claim 21, wherein said processing means includes a sewing means for sewing the first and second sheets.

23. A pattern matching system for positioning with respect to one another a plurality of pattern-holding members having identical patterns thereon in such a manner that the patterns on the pattern-holding members are matched with one another, said pattern matching system comprising:

color quality detecting means for receiving light from the patterns on the pattern-holding members to thereby obtain information indicative of qualities of colors of the patterns;

pattern mismatch calculating means for calculating a mismatch amount between the patterns on the pattern-holding members, based on the information indicative of the qualities of colors of the patterns; and

feeding means for feeding the pattern-holding members relative to each other, based on the calculated mismatch amount, to thereby position the pattern-holding members with the patterns being matched;

wherein said color quality information detecting means includes;

light intensity detecting means for detecting intensities of the light of different hues from the patterns on the pattern-holding members; and

means for converting the detected intensities of light of different hues into the information indicative of qualities of colors of the patterns;

wherein said light intensity detecting means includes;

means for emitting light to the patterns on the pattern-holding members;

a set of color filters for separating the light reflected from the patterns into light of colors of different hues; and

means for detecting intensities of the separated light of different hue colors; and

wherein said converting means calculates color quality data determining lightness, saturation and hue of the colors of the patterns on the pattern-holding members, based on the detected intensities of the light of the different hues.

24. A pattern matching system for positioning with respect to one another a plurality of pattern-holding members having identical patterns thereon in such a manner that the patterns on the pattern-holding members are matched with one another, said pattern matching system comprising:

color quality detecting means for receiving light from the patterns on the pattern-holding members to thereby obtain information indicative of qualities of colors of the patterns;

pattern mismatch calculating means for calculating a mismatch amount between the patterns on the pattern-holding members, based on the information indicative of the qualities of colors of the patterns; and

feeding means for feeding the pattern-holding members relative to each other, based on the calculated mismatch amount, to thereby position the pattern-holding members with the patterns being matched;

wherein said color quality information detecting means includes;

light intensity detecting means for detecting intensities of the light of different hues from the patterns on the pattern-holding members; and

means for converting the detected intensities of light of different hues into the information indicative of qualities of colors of the patterns;

wherein said light intensity detecting means includes;

means for emitting white light to the patterns on the pattern-holding members;

a set of color filters for separating the light reflected from the patterns into light of three primary colors; and

means for detecting intensities of the separated light of three primary colors; and

wherein said converting means calculates color quality data determining lightness, saturation and hue of the colors of the patterns on the pattern-holding members, based on the detected intensities of the light of the three primary colors.

25. A pattern matching system as claimed in claim 24, wherein said converting means calculates color quality data consisting of three components to thereby determine the qualities of colors of the patterns as points in a three-dimensional color space defined by three orthogonal axes indicated by the three components, and

wherein said pattern mismatch calculating means calculates a relationship between the points in the three-dimensional color space, to thereby obtain the mismatch amount between the patterns of the pattern-holding members.

26. The pattern matching system as claimed in claim 25, further comprising processing means for joining the pattern-holding members in such a condition that the patterns on the pattern-holding members are matched.

27. A pattern matching system according to claim 26, wherein said processing means includes a sewing means for sewing the pattern-holding members.