Interactive electronic thermostat with minimum and maximum temperature thermal limit switches

• US 5,161,606 A
• Filed: 08/27/1991
• Issued: 11/10/1992
• Est. Priority Date: 12/09/1988
• Status: Expired due to Term

• Current Assignee: Arnold D. Berkeley
• Original Assignee: Arnold D. Berkeley
• Inventors: Bernstein, Alec, Carney, Daniel C., Berkeley, Arnold D., Jefferson, Donald E.
• Primary Examiner(s): Ford, John K.
• Application Number:
  US07/750,085
• Time in Patent Office: 441 Days
• Field of Search: 165/12, 165/1, 165/11.1, 165/26, 236/94, 236/47, 236/46 R
• US Class Current: 165/259
• CPC Class Codes: F24F 11/30 for purposes related to the operation of the system, e.g. for safety or monitoring
• CPC Class Codes: F24F 11/52 Indication arrangements, e.g. displays
• CPC Class Codes: F24F 11/526 giving audible indications
• CPC Class Codes: F24F 11/63 Electronic processing
• CPC Class Codes: F24F 11/74 for controlling air flow rate or air velocity
• CPC Class Codes: F24F 11/80 for controlling the temperature of the supplied air
• CPC Class Codes: F24F 11/88 Electrical aspects, e.g. circuits
• CPC Class Codes: F24F 2110/10 Temperature
• CPC Class Codes: G05D 23/1917 using digital means

Abstract

An interactive electronic thermostat operates to communicate with an installer through an audible or visual display and keypad to instruct the installer to perform tasks and enter observations to effect proper connections at the thermostat of heater/air conditioner wires in spite of the absence of labels identifying the functions of those wires. The thermostat requires entry of coded indicia representing operator-observed conditions in the system in response to displayed instructions carried out by the operator. Control circuits are automatically assigned functional tasks in response to the operator-observed conditions entered into the system. Different program routines are invoked depending upon the number of system wires and the type of heater/air conditioner being controlled. Under appropriate circumstances, messages are displayed informing the operator/homeowner that the thermostat is incompatible, or has no advantageous use, with the heater/air conditioner. In one embodiment the installer need only connect the wires to the thermostat terminals one time; the thermostat configures its internal connection paths in response to installer-entered indicia to assure proper control of the system. Another embodiment incorporates a safety backup system to automatically activate the HVAC system in the event that normal operation of the thermostat is interrupted and the temperature in the conditioned area falls or rises beyond a predetermined range.

Claims

1. An electronic thermostat for controlling the operation of a temperature-modifying apparatus which is arranged to modify temperature within a conditioned space, the apparatus having at least two control wires to which said thermostat must be connected, said thermostat comprising:

data entry means for permitting manual entry of data into said system;

means for providing individual messages in a spoken language;

means for providing a sequence of prompts to instruct an installed to perform a procedure for providing electrical connections from the wires of said apparatus to points in said thermostat, and for requesting manual entry of response data via said data entry means to indicate the effect on the apparatus as certain of said steps are performed;

control means responsive to said response data for automatically structuring said thermostat for proper operation with the connections of the wires made by the installed, and for thereafter automatically modifying the temperature in the conditioned space;

auxiliary means for controlling said temperature-modifying apparatus to maintain the temperature in the conditioned space within a temperature range independently of said control means, said auxiliary means comprising thermostat means and connecting means which is configurable for connecting said thermostat means to the control wires of the temperature-modifying apparatus in accordance with said response data; and

means for providing and memorizing a configuration of said connecting means based on said response data, said connecting means in said configuration connecting said thermostat means to the control wires for proper operation with the wire connections made by the installer between the apparatus and said electronic thermostat.

2. The thermostat according to claim 1, wherein said thermostat means comprises a first thermostat element for setting a minimum temperature of said range, and a second thermostat element for setting a maximum temperature thereof.

3. The thermostat according to claim 2, wherein said control means comprises switching means which comprise a solid state relay associated with each of said wires of the temperature-modifying apparatus, and a controller which controls conditions of said relays based upon said response data.

4. The thermostat according to claim 3 wherein the temperature-modifying apparatus has at least four wires and said switching means comprises at least four relays.

5. The thermostat according to claim 3 wherein each of said relays comprises a digital control pin connected to said controller, a first lead which is connected to said first lead of each of said other relays, and a second lead which is connectable to one of said control wires.

6. The thermostat according to claim 1, wherein said connecting means comprises manually operable switches and said means for providing a sequence of prompts further provides prompts instructing the installer to set said manually operable switches to connect said thermostat means to said control wires.

7. The thermostat according to claim 6, wherein said thermostat means comprises a first thermostat element for setting a minimum temperature of said range, and a second thermostat element for setting a maximum temperature thereof.

8. A method for effecting proper electrical connections between a plurality of wires of a temperature-modifying apparatus and a thermostat for controlling operation of said apparatus, said thermostat including temperature control means for modifying temperature within a conditioned space and auxiliary temperature control means for controlling the apparatus to maintain a temperature within a temperature range independently of said temperature control means, said auxiliary means comprising thermostat means and connecting means which is configurable for connecting said thermostat means to the control wires of the temperature-modifying apparatus, said method comprising the steps:

providing an instructional prompt in a commonly spoken language to instruct an installed to electrically connect said plurality of wires of said apparatus to points in said thermostat;

instructing said installer to enter data indicative of installer-observed responses to said apparatus;

receiving said installer-observed responses data and automatically configuring said thermostat for proper operation with connections of said wires to said thermostat points made by said installer based upon said entered installer-observed responses data; and

providing another instructional prompt based upon said entered install-observed responses data to instruct said installer for configuring of said connecting means for auxiliary control of said temperature-modifying apparatus by said auxiliary temperature control means.

9. The method according to claim 8, wherein

said thermostat means comprises a first thermostat element for defining a minimum temperature of said range, a second thermostat element for defining a maximum temperature of said range, each of said thermostat elements having a power input and an output, and said connecting means comprises a set of first switches, a set of second switches, and a set of third switches, and wherein said step of automatically configuring said thermostat comprises the steps of

identifying a power supply line from among said wires of said apparatus, and identifying which of said wires is associated with control of a furnace unit, an air conditioner unit, and a fan unit of the apparatus, and wherein said step of providing another instructional prompt comprises the steps of:

instructing said installer to operate a switch of said set of first switches to connect said power inputs to said power supply line,

instructing said installer to operate a switch of said set of second switches to connect an output of said first thermostat element to said wire identified as associated with control of said furnace unit, and

instructing said installer to operate a switch of said set of third switches to connect an output of said second thermostat element to said wire identified as associated with control of said air conditioning unit.

10. The method according to claim 8 wherein said temperature-modifying apparatus is a forced air heating and air conditioning system and said plurality of wires thereof includes four wires, namely a supply wire, a fan wire, a furnace wire and an air conditioner wire, wherein said thermostat includes fourth thermostat terminals, T1, T2, T3 and T4, four control lines A, B, C and D, and actuable switching means for automatically changing connections between said terminals and said four wires, and wherein said method comprises the steps of:

(a) instructing said installer to connect said four wires to said four thermostat terminals without identifying which wires are to be connected to which thermostat terminals;

(b) instructing said installer to apply power to said apparatus;

(c) activating a first and a second control circuit between said control lines A and B and two of said wires;

(d) instructing said installer to indicate whether or not any part of said apparatus was actuated in response to step (c);

(e) activating said first and a third control circuit between said control lines A and C and two of said wires, and repeating step (d);

(f) i. in response to a positive indication in steps (d) and (e), assigning to said first control circuit the function of controlling said supply line,

ii. in response to a positive indication in step (d) and a negative indication in step (e), assigning to said second control circuit the function of controlling said supply line,

iii. in response to a negative indication in step (d) and a positive indication in step (e), assigning to said third control circuit the function of controlling said supply line, and

iv. in response to a negative indication in both steps (d) and (e), assigning to a fourth control circuit the function of controlling said supply line,

(g) ensuring that said control circuit assigned to said supply line in step (F) is activated and activating a remaining unassigned control circuit in conjunction with said control circuit assigned to said supply line;

(h) instructing said installer to indicate which of the following conditions is in effect at the apparatus following step (g);

(1) fan unit on;

(2) air conditioner unit on; and

(3) furnace unit on;

(i) in response to entry of conditions (1), (2) or (3), at step (h), assigning to said remaining unassigned control circuit the function of controlling the unit designated by that entered condition; and

(j) repeating steps (g), (h) and (i) until all of said control circuits have been assigned.

11. The method according to claim 8, wherein

said thermostat means comprises a thermostat element for defining a minimum temperature of said temperature range, said thermostat element having a power input and an output, and said connecting means comprises a set of switches and wherein said step of automatically configuring said thermostat comprises the steps of

identifying a power supply line from among said wires of said apparatus, and identifying which of said wires is associated with control of a temperature-modifying device of the temperature-modifying apparatus, and wherein said step of providing another instructional prompt comprises the steps of:

instructing said installer to operate a switch of said set of switches to connect said power to said power supply line, and

instructing said installer to operate another switch of said set of switches to connect an output of said thermostat element to said wire identified as associated with control of said temperature-modifying device.