Photobioreactor

• US 5,162,051 A
• Filed: 07/23/1991
• Issued: 11/10/1992
• Est. Priority Date: 11/22/1989
• Status: Expired due to Term

• Current Assignee: Martek Biosciences Corporation (DSM-Firmenich AG)
• Original Assignee: Martek Biosciences Corporation (DSM-Firmenich AG)
• Inventors: Hoeksema, Scot D.
• Primary Examiner(s): Locker, Howard J.
• Application Number:
  US07/734,094
• Time in Patent Office: 476 Days
• Field of Search: 47/1.4, 47/17, 362/32, 362/122, 362/805, 362/101, 422/186, 422/904, 422/186.3, 435/173, 435/257, 435/287, 435/290, 435/313, 435/314, 435/316, 435/946, 250/436
• US Class Current: 47/1.4
• CPC Class Codes: C12M 21/02 Photobioreactors culturing algae A01G33/00, A01H4/001, C12N1/12
• CPC Class Codes: C12M 31/10 by light emitting elements located inside the reactor, e.g. LED or OLED
• CPC Class Codes: Y10S 362/805 Horticultural

Abstract

A photobioreactor for the cultivation of photosynthetic microorganisms is disclosed wherein a plurality of baffles are mounted in the photobioreactor tank forming hollow cavities which enable the insertion of light sources through openings in the tank wall. The baffles shield the light sources housed therein from the liquid photosynthetic culture contained in the tank thus facilitating electrical connections with the light sources and the maintenance thereof as well.

Claims

1. A photobioreactor comprising:

(a) a tank for containing a liquid photosynthetic culture at a preselected operating level within said tank;

(b) a plurality of baffles each extending from one tank wall to an opposite tank wall, each of said baffles comprising optically transparent and generally planar walls having exterior light emitting surfaces and forming a liquid impervious hollow cavity therebetween;

(c) means for mounting said baffles within said tank such that the hollow cavity in each of said baffles is accessible from outside the tank wall which enables the insertion of a light source in said hollow cavity in each of said baffles without the need for accessing the interior volume of the photobioreactor; and

(d) means for positioning said baffles in said tank spaced apart with said planar walls in generally parallel relation with each other;

wherein said planar walls positioned in generally parallel relation establish available flow paths for the culture and enable the culture to be exposed to a substantially uniform light distribution.

2. The photobioreactor as set forth in claim 1 wherein said means for positioning comprises means for spacing apart said baffles such that substantially all the light emitted from the exterior surfaces is absorbed in the culture.

3. The photobioreactor as set forth in claim 1 wherein said means for mounting comprises sealing ends of said baffles to the tank walls and wherein said cavities are accessible through an opening in at least said one tank wall.

4. The photobioreactor as set forth in claim 1 wherein said light source is a plurality of fluorescent tubes.

5. The photobioreactor as set forth in claim 1 including means for introducing a sparging gas to flow between at least some of said baffles.

6. The photobioreactor as set forth in claim 5 wherein said means for introducing a sparging gas is positioned between at least some of said baffles.

7. The photobioreactor as set forth in claim 4 including means for connecting said fluorescent tubes with an electrical power supply.

8. The photobioreactor as set forth in claim 4 wherein each of said baffles comprises at least one spacer for separating and supporting said fluorescent tubes.

9. The photobioreactor as set forth in claim 3 wherein said light source is insertable into said cavity through an opening in said one tank wall and said opposite tank wall.

10. The photobioreactor as set forth in claim 1 wherein substantially all light emitted into said liquid photosynthetic culture is emitted through said light emitting surfaces of said planar walls.

11. The photobioreactor as set forth in claim 10 wherein each of said baffles is approximately two inches in width and 24 inches in height.

12. The photobioreactor as set forth in claim 2 wherein outer surfaces of adjacent baffles are separated by a distance of approximately one inch.

13. The photobioreactor as set forth in claim 1 wherein said light source is a high intensity light source directed into a light compartment;

said light compartment comprising an internally reflective prismatic sheet extending substantially from said light source to an end wall opposite said light source, said compartment further comprising a mirror at an end opposite said light source oriented to reflect light back into said compartment wherein said light source, said reflective prismatic sheet and said mirror are arranged such that light from said light source is distributed and emitted substantially uniformly from the exterior surfaces of said planar walls.

14. The photobioreactor as set forth in claim 1 wherein said tank and said baffles are generally rectangular in shape.

15. The photobioreactor as set forth in claim 1 wherein said light source is an array of fluorescent tubes positioned horizontally within said hollow cavity.

16. The photobioreactor as set forth in claim 1 wherein said light source is insertable through an opening in a side wall of said tank.

17. The photobioreactor as set forth in claim 1 wherein said means for mounting comprises sealing ends of said baffles to the tank walls and wherein each of said cavities is accessible through an opening in a side wall of said tank.

18. A photobioreactor comprising:

(a) a tank for containing a liquid photosynthetic culture;

(b) a plurality of light compartments each containing a high intensity light source;

(c) a plurality of baffles mounted within said tank extending from one tank wall to an opposite tank wall and positioned in generally parallel relation to each other, each said baffle comprising substantially planar and optically transparent surfaces forming a hollow cavity which is accessible through an opening in the tank wall and enables the insertion of said light compartments into said cavity of each of said baffles without the need for accessing the interior volume of the photobioreactor; and

(d) said light compartment comprising means for emitting and distributing light from said high intensity light source substantially uniformly from the exterior surfaces of said planar surfaces;

wherein said planar walls are positioned in generally parallel relation to each other to establish available flow paths for the culture and enables the culture to be exposed to a substantially uniform light distribution.

19. The photobioreactor as set forth in claim 18 wherein said means for distributing and emitting light comprises an internally reflective prismatic sheet material extending substantially from said light source to an end wall opposite said light source and a mirror at an end opposite said light source oriented to reflect light back into said compartment.

20. The photobioreactor as set forth in claim 18 including means positioned between at least some of said baffles for introducing a sparging gas.

21. The photobioreactor as set forth in claim 18 including means for connecting said high intensity light source with an electrical power supply.