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Functional at speed test system for integrated circuits on undiced wafers

  • US 5,162,728 A
  • Filed: 09/11/1990
  • Issued: 11/10/1992
  • Est. Priority Date: 09/11/1990
  • Status: Expired due to Term
First Claim
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1. In a digital test system for functionally testing undiced integrated circuits or dies on wafers at relatively high test frequencies, the system having generator means for generating input signals to be applied to a die under test or DUT and also having analyzer means for analyzing response signals supplied by the DUT in response to the input signals to thereby determine if the DUT is functioning properly, the DUT including a plurality of contact pads arranged in a predetermined configuration, an improvement in combination therewith comprising:

  • a probe card assembly including a plurality of printed circuit boards laminated together as a single laminated structure, a plurality of printed circuit patterns formed on the boards, a first one of the circuit patterns including a plurality of equal length and equal impedance elongated micro strip test signal traces, a second one of the circuit patterns including a relatively large reference plane which extends substantially over the test signal traces and is separated from the test signal traces by a uniform thickness of a circuit board to establish a uniform impedance per unit of length for the test signal traces, a third one of the circuit patterns including a power plane of a size approximately equal to the size or the reference plane, a probe ring having a plurality of resilient probes retained by a mounting ring in a pattern in which tips at one end of the probes are positioned to physically and electrically contact the contact pads of the DUT, the mounting ring attached to the laminated structure, an end of each of the probes opposite the tip electrically connected to the circuit patterns of the laminated structure, the connection end of a majority of the probes electrically connected to the ends of test signal traces, the connection end of each of a plurality of the remaining probes connected to at least one of the power plane and the reference plane, and a plurality of high frequency connectors attached to the laminated structure in electrical contact with the test signal traces at the end thereof opposite the end at which the connection ends are connected; and

    interface means for electrically conducting the input signals from the generator means to the probe card assembly and for electrically conducting the response signals from the probe card assembly to the analyzer means, the interface means including a plurality of high frequency conductors electrically connected to the high frequency connectors of the probe card assembly for conducting the input and response signals to and from the DUT, respectively.

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