Remote downloading and uploading of motion control program information to and from a motion control I/O module in a programmable controller

• US 5,162,986 A
• Filed: 10/19/1990
• Issued: 11/10/1992
• Est. Priority Date: 10/19/1990
• Status: Expired due to Term

• Current Assignee: Allen-Bradley Company Milwaukee WI
• Original Assignee: Allen-Bradley Company (Rockwell Automation, Inc.)
• Inventors: Fraley, Kris M., Jeffery, R. Jay, Epner, Paul J., Zink, Steven M., Graber, Mark S.
• Primary Examiner(s): RUGGIERO, JOSEPH F
• Application Number:
  US07/600,631
• Time in Patent Office: 753 Days
• Field of Search: 364/140, 364/141, 364/146, 364/147, 364/136, 364/DIG. 1 MS File, 364/DIG. 2 MS File, 395/200, 395/275, 395/325
• US Class Current: 700/17
• CPC Class Codes: G05B 19/052 Linking several PLC's
• CPC Class Codes: G05B 19/4147 characterised by using a programmable interface controller [PIC]
• CPC Class Codes: G05B 19/4185 characterised by the network communication
• CPC Class Codes: G05B 2219/31422 Upload, download programs, parameters from, to station to, from server
• CPC Class Codes: G05B 2219/34287 Plc and motion controller combined
• CPC Class Codes: G05B 2219/34304 Pc as input, edit device for plc
• CPC Class Codes: G05B 2219/36036 Motion, graphical motion control language gmcl
• CPC Class Codes: G06F 8/60 Software deployment
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

High-level language motion control programs are downloaded and uploaded between a programming terminal and a remotely located I/O module through a peer-to-peer network and a programmable controller system processor. Automatic block transfer between the programmable controller system processor and the I/O module is executed in response to commands from the programming terminal. The programmable controller processor and motion control I/O module are modified to handle two types of block transfers, the first controlled from the user applications program of the programmable controller processor, and the second controlled from the programming terminal.

Claims

1. A method of transferring program information between a programming terminal and an I/O module through a programmable controller system processor, the method comprising:

connecting the programming terminal to the programmable controller system processor through a peer-to-peer network;

selecting a mode of communication for the programming terminal to designate a peer-to-peer network for transfer of program information between the programming terminal and the programmable controller processor;

entering through the programming terminal and storing in memory a programmable controller system-mapped I/O address for use in transferring a file of program information between the programming terminal and the I/O module through the programmable controller system processor;

entering through the programming terminal and storing in memory a command to transfer a file of program information between the programming terminal and the I/O module through the programmable controller system processor, wherein the file of program information includes one or more multiword blocks of program information; and

in response to the command to transfer the file of program information, executing the transfer of a multiword block of program information between the programming terminal and the programmable controller system processor through the peer-to peer network, including transmitting to the programmable controller system processor a system-mapped I/O address and a command to transfer a multiword block of program information between the programmable controller processor and the I/O module; and

in response to the command to transfer a multiword block of program information, directing the programmable controller system processor to execute transfer of the block of program information between the programmable controller system processor and the I/O module at the system-mapped I/O address transmitted through the peer-to-peer network.

2. The method of claim 1, further comprising

the programming terminal embedding a second version of the command to transfer the file of program information in the block of program information to be transferred between the programming terminal and the I/O module;

and

the programming terminal embedding in the multiword block of program information to be transferred a block sequence number to identify a first block in a sequence of blocks containing program information.

3. The method of claim 1, wherein

in response to the command, the transfer of the program information between the programming terminal and the programmable controller system processor is in the direction from the programming terminal to the programmable controller system processor;

and

wherein the programmable controller system processor is directed to execute transfer of a multiword block of the program information in the direction from the programmable controller system processor to the I/O module.

4. The method of claim 1, wherein

in response to the command, the transfer of the program information between the programming terminal and the programmable controller system processor is in the direction from the programmable controller system processor to the programming terminal;

and

wherein the programmable controller system processor is directed to execute a transfer of a multiword block of the program information in the direction from the I/O module to the programmable controller system processor.

5. The method of claim 1, wherein the program information comprises program statements compiled from a high-level program language.

6. The method of claim 1, wherein the program information comprises operating parameters related to a machine controlled by the I/O module.

7. The method of claim 1, further comprising:

the programming terminal receiving a status reply from the programmable controller system processor to confirm processing of the command to transfer program information; and

in response to receiving the status reply, the programming terminal transferring a second block of the program information over the peer-to-peer network between the programming terminal and the programmable controller system processor; and

wherein programming terminal provides each of the first and second blocks of control information with a respective block sequence number to identify the block as one of a sequence of blocks making up the file of program information.

8. The method of claim 7, further comprising:

generating a status reply to the programming terminal to confirm that at least two blocks of program information have been transferred between the programmable controller system processor and the I/O module; and

receiving the status reply to confirm that the file of program information has been transferred between the programmable controller system processor and the I/O module.

9. A programmable controller processor for initiating block transfers of information to a I/O module in response to block transfer commands from two different sources, the programmable controller comprising:

means responsive to a ladder language control program instruction including a block transfer command for generating a first entry in a queue specifying the location of the block transfer data, the system-mapped I/O address of the I/O module and the requested number of words of block transfer data;

means responsive to the first entry in the queue for executing the block transfer of data in cooperation with the I/O module;

means responsive to a network message including a block transfer command for generating a second entry in the queue specifying the location of the block transfer data, the system-mapped I/O address of the I/O module and the requested number of words of block transfer data; and

wherein the means responsive to the first entry in the queue is further responsive to the second entry in the queue for executing a second block transfer in cooperation with the I/O module.

10. A programmable controller processor of claim 9, further comprising:

means for clearing the first entry in the queue in response to selection of a PROGRAM mode in which the ladder language program instruction stops executing.

11. A method of uploading and downloading program information between a remote programming terminal and an I/O module through a programmable controller system processor communicating with the I/O module, the method comprising:

storing a file of program information as a single file for purposes of executing a program to control a controlled device; and

converting received blocks of information to the single file when downloading the file of program information from the remote programming terminal;

converting the single file to blocks of information when uploading the file of program information to the remote programming terminal;

storing the blocks of information for communication to or from the remote programming terminal through the programmable controller system processor; and

responding to commands in blocks of information received from the remote programming terminal through the programmable controller system processor for communicating the file of program information as a sequence of blocks of program information.

12. The method of claim 11, further comprising the step of

discriminating between a block of program information to be transferred between the programmable controller system processor and a remote programming terminal and a block of information to be transferred only between the programmable controller system processor and the I/O module.