System for processing and prioritizing alarms from devices on data communications network

• US 5,163,151 A
• Filed: 03/22/1990
• Issued: 11/10/1992
• Est. Priority Date: 03/22/1990
• Status: Expired due to Term

• Current Assignee: Schneider Automation Incorporated (Schneider Electric SE)
• Original Assignee: Square D Company (Schneider Electric SE)
• Inventors: Bronikowski, Joseph T., Hill, Brian T., Sackmann, David J., Weber, Mark S.
• Primary Examiner(s): Lee, Thomas C.
• Assistant Examiner(s): Pan, Daniel H.
• Application Number:
  US07/500,323
• Time in Patent Office: 964 Days
• Field of Search: 364/478, 364/200 MS File, 364/900 MS File, 364/494, 340/825.31, 395/575, 395/650, 395/325, 395/725
• US Class Current: 714/57
• CPC Class Codes: G05B 19/052 Linking several PLC's
• CPC Class Codes: G05B 19/4184 characterised by fault tolerance, reliability of production system
• CPC Class Codes: G05B 2219/31436 Host monitors plc, control processor without interrupting its program
• CPC Class Codes: G05B 2219/31437 Monitoring, global and local alarms
• CPC Class Codes: G05B 2219/31438 Priority, queue of alarms
• CPC Class Codes: G05B 2219/31439 Alarms can be warning, alert or fault
• CPC Class Codes: G05B 2219/33156 Communication between two processors over shared, dualport ram
• CPC Class Codes: G05B 2219/33232 Detect, respond to lost message
• CPC Class Codes: G05B 2219/33244 Packet information exchange
• CPC Class Codes: G06F 11/00 Error detection; Error correction; Monitoring error detection, correction or monitoring in information storage based on relative movement between record carrier and transducer G11B20/18; monitoring, i.e. supervising the progress of recording or reproducing G11B27/36; in static stores G11C29/00
• CPC Class Codes: H04L 41/0609 based on severity or priority
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

A control system contains a communications network, a host computer and a programmable logic controller (PLC). The host computer includes prioritized alarm queues for receiving prioritized alarms from the programmable logic controller. Alarms fall into either a local or a global category, and each category supports three types of alarms: warnings, alerts or faults.

Claims

1. A control system for processing alarms in a data communication network, the control system permitting prioritization of said alarms, the control system comprising:

(a) a host computer connected to said data communications network;

(b) a memory in said host computer, said memory including a plurality of local and global alarm queues;

(c) means in said host computer for writing an alarm to a selected one of said alarm queues; and

(d) a plurality of other computer-based devices connected to said network, said computer-based devices including means for generating prioritized alarms on said network, wherein said plurality of alarm queues include a fault queue for storing fault alarms, an alert alarm queue for storing alert alarms and a warning queue for storing warning alarms.

2. The control system of claim 1 wherein each of said plurality of alarm queues comprises a pointer register.

3. The control system of claim 1 wherein said alarms include user specified data.

4. The control system of claim 1 wherein said alarms include a user reference number.

5. The control system of claim 1 wherein said alarms include a time stamp.

6. The control system of claim 1 wherein said alarms include an alarm code.

7. The control system of claim 1 wherein said alarms include a routing address indicating the route from point of origin to point of destination.

8. A control system having a communication network permitting prioritization of alarms, the control system comprising:

(a) a host computer connected to said network having a system task, a plurality of global alarm queues associated with said system task, a plurality of user tasks, a plurality of local alarm queues associated with said user tasks, said plurality of local and global alarm queues for receiving alarms from said network; and

(b) means connected to said network for writing said alarms to selected one of said alarm queues.

9. The control system of claim 8, wherein each of said tasks includes means for reading alarms in their respective local queues and the host computer'"'"'s global queues in the order such alarms were received.

10. The control system of claim 8, wherein each of said tasks includes means for being notified when a specific alarm is stored in an alarm queue and means for reading said alarm.

11. The control system of claim 8, wherein each of said tasks includes means for clearing an alarm from a queue and means for being notified when an alarm is cleared from a queue by another task.

12. The control system of claim 8, wherein each of said tasks includes means for acknowledging an alarm.

13. The control system of claim 8, wherein each of said tasks includes means for clearing all alarms in a queue.