Automatic lawn mower vehicle

• US 5,163,273 A
• Filed: 04/01/1991
• Issued: 11/17/1992
• Est. Priority Date: 04/01/1991
• Status: Expired due to Fees

• Current Assignee: David J. Wojtkowski, Leon W. Hubby
• Original Assignee: David J. Wojtkowski, Leon W. Hubby
• Inventors: Hubby, Leon W., Wojtkowski, David J.
• Primary Examiner(s): Bagnell, David J.
• Application Number:
  US07/678,009
• Time in Patent Office: 596 Days
• Field of Search: 56/11.9, 56/14.7, 56/15.4, 56/15.6, 56/16.7, 56/DIG. 9, 56/DIG. 14, 180/65.1, 180/252, 180/253, 180/211
• US Class Current: 56/11.9
• CPC Class Codes: A01D 2101/00 Lawn-mowers
• CPC Class Codes: A01D 34/008 for automated or remotely controlled operation
• CPC Class Codes: B60L 1/003 to auxiliary motors, e.g. for pumps, compressors
• CPC Class Codes: B60L 2200/40 Working vehicles
• CPC Class Codes: B60L 2220/44 Wheel Hub motors, i.e. integrated in the wheel hub
• CPC Class Codes: B60L 50/52 characterised by DC-motors
• CPC Class Codes: B60L 58/21 having the same nominal voltage
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries

Abstract

An automatic lawn mower vehicle is of a tricycle construction having a forward drive-wheel assembly including a drive wheel and a drive-wheel motor, and having a trailing sulky connected at a sulky hitch end by a vertical hinge to the forward drive-wheel assembly. Steering is accomplished by a motor mounted to the drive-wheel assembly and through a gear reduction system connected to the sulky part of the vertical hinge. A plurality of grass cutters are mounted directly to the drive-wheel assembly for cutting in a horizontal plane however the vehicle may be turning. The outermost two cutters are equidistant from the drive wheel and are centered in the vertical plane of the drive-wheel axle. The grass cutting wake produced by this machine is always equally wide on both sides of any point in the path of the drive wheel, so that the predetermined drive-wheel path, e.g. when the mower vehicle is automated to follow a buried wire, is very simple to pre-construct so that the cutting more exactly follows the lawn boundaries and structures in the lawn. A tippable shroud encompasses and protects the drive-wheel assembly and cutters. When the shroud is displaced and tipped by an article or child in the lawn, the mower vehicle is stopped by a shroud-tipping sensor connected to the drive-wheel motor controller. The same sensor also shuts off the power to the cutters.

Claims

1. A mower vehicle comprising:

a drive-wheel assembly;

a trailing sulky;

a hinge with a normally vertical axis and with two hingedly connected parts hingedly connecting said trailing sulky to said drive-wheel assembly,

said drive-wheel assembly comprising a drive wheel for standing on the ground and supporting said drive-wheel assembly;

a drive-wheel base member fixedly attached to one part of said hinge, the other of said hinge parts being fixedly attached to an end of said sulky, a drive wheel rotatably mounted in a vertical plane to said drive-wheel base member in a position directly underneath said hinge;

a drive-wheel motor fixedly mounted to said drive-wheel base member, said drive-wheel motor having a drive-shaft turnably coupled to said drive wheel for turning said drive wheel relative to said drive-wheel base member and propelling said mower vehicle when said drive-wheel motor is energized; and

grass cutting means connected to said base member and positioned adjacent to said drive wheel for cutting the grass just above the supporting ground;

a steering-motor connection means including a steering motor having a body and a drive shaft connected between said one hinge part and said another hinge part, for activating said hinge and turning said drive-wheel assembly with respect to said sulky;

an electrical energy source housed in said sulky; and

electrical means for making an electrical connection between said energy source and said drive-wheel motor to energize said drive-wheel motor.

2. The mower vehicle of claim 1 wherein said body of said steering motor is fixedly mounted to said drive-wheel base member, and said steering-motor drive shaft is turnably coupled to said another hinge part.

3. The mower vehicle of claim 1 wherein said one hinge part is a cylindrical bearing and said another hinge part is a post inserted in said cylindrical bearing.

4. The mower vehicle of claim 1 wherein said grass cutting means is comprised of a cutter support plate, a plurality of cutters rotatably mounted to said support plate for rotating and cutting in a substantially horizontal cutting plane between said cutter support plate and the ground.

5. The mower vehicle of claim 4 wherein said cutting means is comprised of a plurality of cutter motors mounted to said cutter support plate, said cutter motors having drive shafts positioned vertically and extending below said cutter support plate, and said plurality of cutters mounted, respectively, to said shafts of said plurality of cutter motors below said support plate.

6. The mower vehicle of claim 5 wherein said electrical means is additionally connected to at least one of said cutter motors for sensing the load current in said at least one cutter motor, said electrical means being additionally for adjusting the speed of said drive wheel inversely with the load current of said at least one cutter motor, so that the velocity of said mower vehicle decreases when the physical cutting load on said at least one cutter motor increases.

7. The mower vehicle of claim 4 wherein said drive wheel has an axle by which said drive wheel is rotatably mounted to said base member, two of said cutters being the laterally outermost cutters, namely being centered in the vertical plane of said drive-wheel axle and being equidistant from and on opposite sides of said drive wheel, the other cutters lying closer to said drive-wheel, so that in whatever straight or turning direction said mower vehicle is moving, the wake of cutting left behind said vehicle symmetrically follows the path of said drive wheel.

8. The mower vehicle of claim 4 wherein the adjacent of said cutters have an overlapping cutting area.

9. The mower vehicle of claim 1 additionally comprising a thrust bearing mounted to said end of said sulky and receiving a top end of said one hinge part to provide vertical support to said sulky end by said drive-wheel assembly.

10. The mower vehicle of claim 1 additionally comprising a shroud and a tip ring assembly connector means connected between said shroud and said another hinge part, said shroud covering and protecting said drive-wheel assembly, said tip ring assembly means being for mounting said shroud to said another hinge part, for holding said shroud in one vertical position when no force is applied to the outer sides of said shroud, and for permitting said shroud to tip when a force is applied to an outer side of said shroud.

11. The mower vehicle of claim 10 wherein said electrical means is additionally for sensing the tipping of said shroud, for maintaining said electrical connection when said shroud is in said one vertical position and for interrupting said connection when said shroud is tipped more than a predetermined amount from said one position.

12. The mower vehicle of claim 11 wherein said electrical means includes a latching means having a normally open start switch for latching-on by making and maintaining the energizing-connection to said drive-wheel motor when said start switch is momentarily closed;

and for, after sensing an instance of tipping of said shroud by said predetermined amount, latching-off said energizing connection to said drive-wheel motor until said start switch is again momentarily closed.