Method and apparatus for grading fruit

• US 5,164,795 A
• Filed: 03/23/1990
• Issued: 11/17/1992
• Est. Priority Date: 03/23/1990
• Status: Expired due to Term

• Current Assignee: Sunkist Growers Incorporated Ontario CA
• Original Assignee: Sunkist Growers Incorporated
• Inventors: Conway, Tim D.
• Primary Examiner(s): Evans, F. L.
• Application Number:
  US07/498,354
• Time in Patent Office: 970 Days
• Field of Search: 356/73, 356/385, 356/402, 356/406, 356/407, 356/416, 356/418, 356/419, 356/425, 250/226, 358/106, 209/577, 209/580-582, 209/587
• US Class Current: 356/407
• CPC Class Codes: B07C 5/3422 using video scanning devices, e.g. TV-cameras

Abstract

A method and apparatus is disclosed for grading the surface of generally apherical fruit according to surface characteristics such as color and blemish. The fruit are moved in single file past a scanning camera while being rotated about a transverse horizontal axis. Reflectivity data in three separate wavelength bands is collected for a series of scans of each article of fruit, and this data is processed to eliminate all duplicative data arising from the fruit'"'"'s rotation. Color ratio signals based on the remaining reflectivity data are then utilized to grade the fruit according to their surface color and degree of blemish.

Claims

1. Apparatus for grading the surface of generally spherical fruit, comprising:

conveyor means for advancing a succession of generally spherical fruit along an axis, the fruit having variable average diameters;

camera means for repeatedly scanning the advancing fruit along a scan axis transverse to the conveyor axis and for generating surface reflectivity data for each article of fruit;

wherein the conveyor means includes means for rotating the advancing fruit about a horizontal axis transverse to the conveyor axis as the fruit are advanced past the camera means, such that the camera means generates surface reflectivity data for substantially the entire surface of each article of fruit; and

selection means for determining the approximate diameter of each article of fruit and, based on that determination, ascertaining what portion, if any, of the surface reflectivity data is duplicative of other surface reflectivity data and discarding that duplicative data, with the remaining surface reflectivity data representing substantially the entire surface of the article of fruit.

2. Apparatus as defined in claim 1, wherein:

the camera means includes

first photodetector means for repeatedly scanning the advancing fruit along a first scan axis transverse to the conveyor axis and for generating reflectivity data for a first surface portion of each article of fruit; and

second photodetector means for repeatedly scanning the advancing fruit along a second scan axis transverse to the conveyor axis, spaced from the first scan axis, and for generating reflectivity data for a second surface portion of each article of fruit,

wherein the first and second surface portions of each article of fruit overlap each other and together include substantially the entire surface of each article of fruit; and

the selection means includes means for combining the reflectivity data generated by the first and second photodetector means while discarding the duplicative portion of data that represents the overlap of the first and second surface portions.

3. Apparatus for grading the surface of generally spherical fruit, comprising:

conveyor means for advancing a succession of generally spherical fruit along an axis;

first camera means for repeatedly scanning the advancing fruit along a first scan axis transverse to the conveyor axis and for generating reflectivity data representing a first surface portion of each article of fruit;

second camera means for repeatedly scanning the advancing fruit along a second scan axis transverse to the conveyor axis, spaced from the first scan axis, and for generating reflectivity data representing a second surface portion of each article of fruit;

wherein the conveyor means includes means for rotating the advancing fruit about a horizontal axis transverse to the conveyor axis as the fruit are advanced past the first and second scar axes, such that the first and second surface portions of each article of fruit overlap each other and together include substantially the entire surface of each article of fruit; and

selection means for combining the reflectivity data generated by the first and second camera means while discarding the duplicative portion of the data that represents the overlap of the first and second surface portions, to provide a set of reflectivity data for substantially the entire surface of each fruit.

4. Apparatus as defined in claim 3, wherein:

the successive articles of fruit have a variable average diameter; and

the selection means includes means for determining the approximate diameter of each article of fruit and for determining the duplicative portion of the combined reflectivity data to be discarded in accordance with the diameter determination.

5. Apparatus as defined in claim 4, wherein:

the conveyor means includes a succession of transverse rollers defining pockets therebetween, with a separate article of fruit being carried in each pocket; and

each roller of the conveyor means has a circular cross-section with a diameter that varies in discrete steps along its length, such that the article of fruit carried in each pocket is supported by portions of the two adjacent rollers that are determined by the article'"'"'s average diameter

6. Apparatus as defined in claim 3, wherein:

the reflectivity data generated by the first and second camera means represent the reflectivity of the fruit'"'"'s outer surface in three or more wavelength bands for each of a plurality of distinct areas on the surface; and

the apparatus further includes

ratio means for computing two reflectivity ratios for each of the plurality of distinct areas on the fruit'"'"'s surface, each reflectivity ratio representing a ratio of two different reflectivity measurements for the distinct area, and

color grading means for assigning a color grade to each of the plurality of distinct areas on the fruit'"'"'s surface based on both reflectivity ratios for that area and for combining the assigned color grades for all of the distinct areas so as to provide an overall color grading for the fruit'"'"'s surface.

7. Apparatus for grading fruit according to the reflectivity of its outer surface, comprising:

camera means for scanning the fruit'"'"'s outer surface to produce reflectivity measurements in three or more wavelength bands for each of a plurality of distinct areas on the surface;

ratio means for computing two reflectivity ratios for each of the plurality of distinct areas on the fruit'"'"'s surface, each reflectivity ratio representing a ratio of two different reflectivity measurements for the distinct area; and

color grading means for assigning a color grade to each of the plurality of distinct areas on the fruit'"'"'s surface based on both reflectivity ratios for that area and for combining the assigned color grades for all of the distinct areas so as to provide an overall color grading for the fruit'"'"'s surface.

8. Apparatus as defined in claim 7, wherein:

the camera means produces reflectivity measurements in red, near-infrared and green wavelength bands; and

the reflectivity ratios computed by the ratio means include a ratio of green and red reflectivity measurements and a ratio of green and near-infrared reflectivity measurements.

9. Apparatus as defined in claim 7, wherein the plurality of distinct areas scanned by the camera means together cover substantially the entire outer surface of the fruit.

10. Apparatus as defined in claim 7, wherein the camera means scans the fruit'"'"'s outer surface in a series of substantially parallel scan rows, with reflectivity measurements being produced for just a single wavelength band for each scan row;

and

the reflectivity measurements for each adjacent area on the fruit'"'"'s outer surface are derived from three or more adjacent scan rows.

11. Apparatus as defined in claim 10, wherein the camera means includes:

photodetector means for receiving light reflected from a narrow band of the fruit'"'"'s surface having a width corresponding to a scan row;

a plurality of color filters; and

means for moving the color filters individually between the fruit and the photodetector means such that a different color filter is positioned for each adjacent scan row.

12. Apparatus as defined in claim 10, wherein the camera means includes a linear photodetector array for receiving light reflected from a narrow band of the fruit'"'"'s surface having a width corresponding to a scan row and for producing a plurality of reflectivity measurements for each scan row.

13. Apparatus for grading generally spherical fruit according to surface color, comprising:

conveyor means for advancing a succession of generally spherical fruit along a conveyor axis, the fruit having a variable average diameter;

a first linear photodetector array for repeatedly scanning the advancing fruit along a first scan axis transverse to the conveyor axis and for generating reflectivity data representing a first surface portion of each article of fruit;

a second linear photodetector array for repeatedly scanning the advancing fruit along a second scan axis transverse to the conveyor axis, spaced from the first scan axis, and for generating reflectivity data representing a second surface portion of each article of fruit;

a plurality of color filters;

means for moving the color filters individually between the fruit and the first and second photodetector arrays such that a different color filter is positioned for each adjacent scan row;

wherein the conveyor means includes means for rotating the advancing fruit about a horizontal axis transverse to the conveyor axis as the fruit are advanced past the first and second scan axes, such that the first and second surface portions of each article of fruit overlap each other and together include substantially the entire surface of each article of fruit;

wherein the reflectivity measurements generated by the first and second photodetector arrays represent the reflectivity in three or more wavelength bands for each of a plurality of distinct areas on the surface;

selection means for combining the reflectivity data generated by the first and second camera means while discarding the duplicative portion of the data that represents the overlap of the first and second surface portions, to provide a set of reflectivity data for substantially the entire surface of each fruit, wherein the selection means includes means for determining the approximate diameter of each article of fruit and for determining the duplicative portion of the combined reflectivity data to be discarded in accordance with the diameter determination;

ratio means for computing two reflectivity ratios for each of the plurality of distinct areas on the fruit'"'"'s surface, each reflectivity ratio representing a ratio of two different reflectivity measurements for the distinct area; and

color grading means for assigning a color grade to each of the plurality of distinct areas on the fruit'"'"'s surface based on both reflectivity ratios for that area and for combining the assigned color grades for all of the distinct areas so as to provide an overall color grading for the fruit'"'"'s surface.

14. A method for grading the surface of generally spherical fruit, comprising steps of:

advancing a succession of generally spherical fruit along a fruit advancement axis, the fruit having variable average diameters;

optically scanning the advancing fruit repeatedly along a scan axis transverse to the conveyor axis and generating surface reflectivity data for each article of fruit;

rotating the advancing fruit about a horizontal axis transverse to the fruit advancement axis as the fruit are scanned, such that the surface reflectivity data represents substantially the entire surface of each article of fruit; and

determining the approximate diameter of each article of fruit and, based on that determination, ascertaining what portion, if any, of the surface reflectivity data is duplicative of other surface reflectivity data and discarding that duplicative data, with the remaining surface reflectivity data representing substantially the entire surface of the article of fruit.

15. A method as defined in claim 14, wherein:

the step of optically scanning includes steps of

repeatedly scanning the advancing fruit using a first linear photodetector array oriented along a first scan axis transverse to the fruit advancement axis and generating reflectivity data for a first surface portion of each article of fruit, and

repeatedly scanning the advancing fruit using a second linear photodetector array oriented along a second scan axis transverse to the fruit advancement axis, spaced from the first scan axis, and generating reflectivity data for a second surface portion of each article of fruit,

wherein the first and second surface portions of each article of fruit overlap each other and together include substantially the entire surface of each article of fruit; and

16. A method for grading the surface of generally spherical fruit, comprising steps of:

advancing a succession of generally spherical fruit along a fruit advancement axis;

repeatedly scanning the advancing fruit along a first scan axis transverse to the fruit advancement axis and generating reflectivity data representing a first surface portion of each article of fruit;

repeatedly scanning the advancing fruit along a second scan axis transverse to the fruit advancement axis, spaced from the first scan axis, and generating reflectivity data representing a second surface portion of each article of fruit;

rotating the advancing fruit about a horizontal axis transverse to the fruit advancement axis as the fruit are advanced past the first and second scan axes, such that the first and second surface portions of each article of fruit overlap each other and together include substantially the entire surface of each article of fruit; and

combining the reflectivity data generated in the two steps of repeatedly scanning while discarding the duplicative portion of the data that represents the overlap of the first and second surface portions, to provide a set of reflectivity data for substantially the entire surface of each fruit.

17. A method as defined in claim 16, wherein:

the successive articles of fruit have a variable average diameter; and

the step of combining includes a step of determining the approximate diameter of each article of fruit and determining the duplicative portion of the combined reflectivity data to be discarded in accordance with the diameter determination.

18. A method as defined in claim 16, wherein:

the reflectivity data generated in the two steps of repeatedly scanning represent the reflectivity of the fruit'"'"'s outer surface in three or more wavelength bands for each of a plurality of distinct areas on the surface; and

the method further includes steps of

computing two reflectivity ratios for each of the plurality of distinct areas on the fruit'"'"'s surface, each reflectivity ratio representing a ratio of two different reflectivity measurements for the distinct area, and

assigning a color grade to each of the plurality of distinct areas on the fruit'"'"'s surface based on both reflectivity ratios for that area, and combining the assigned color grades for all of the distinct areas so as to provide an overall color grading for the fruit'"'"'s surface.

19. A method for grading fruit according to the reflectivity of its outer surface, comprising the steps of:

scanning the fruit'"'"'s outer surface to produce reflectivity measurements in three or more wavelength bands for each of a plurality of distinct areas on the surface;

computing two reflectivity ratios for each of the plurality of distinct areas on the fruit'"'"'s surface, each reflectivity ratio representing a ratio of two different reflectivity measurements for the distinct area; and

assigning a color grade to each of the plurality of distinct areas on the fruit'"'"'s surface based on both reflectivity ratios for that area and combining the assigned color grades for all of the distinct areas so as to provide an overall color grading for the fruit'"'"'s surface.

20. A method as defined in claim 19, wherein:

the step of scanning produces reflectivity measurements in red, near-infrared and green wavelength bands; and

the reflectivity ratios computed in the step of computing include a ratio of green and red reflectivity measurements and a ratio of green and near-infrared reflectivity measurements.

21. A method as defined in claim 19, wherein the plurality of distinct areas scanned in the step of scanning together cover substantially the entire outer surface of the fruit.

22. A method as defined in claim 19, wherein:

the step of scanning includes a step of scanning the fruit'"'"'s outer surface in a series of substantially parallel scan rows, with reflectivity measurements being produced for just a single wavelength band for each scan row; and

the reflectivity measurements for each adjacent area on the fruit'"'"'s outer surface are derived from three or more adjacent scan rows.

23. A method as defined in claim 22, wherein the step of scanning includes steps of:

directing light reflected from a narrow band of the fruit'"'"'s surface having a width corresponding to a scan row toward a linear photodetector array; and

moving a plurality of color filters individually between the fruit and the photodetector array such that a different color filter is positioned for each adjacent scan row.