Level probe for a shaft furnace

• US 5,166,589 A
• Filed: 12/19/1991
• Issued: 11/24/1992
• Est. Priority Date: 11/03/1989
• Status: Expired due to Term

• Current Assignee: Paul Wurth S. A.
• Original Assignee: Paul Wurth S. A.
• Inventors: Lonardi, Emile, Breden, Emile, Kraemer, Edgar
• Primary Examiner(s): IP, SHIK LUEN PAUL
• Application Number:
  US07/810,544
• Time in Patent Office: 341 Days
• Field of Search: 33/552, 33/555, 33/713-720, 73/309-321, 318/430-434, 318/456, 318/482, 318/493, 318/476, 318/259, 318/742, 318/779, 318/798, 318/799, 318/802, 318/807, 318/808, 318/809
• US Class Current: 318/642
• CPC Class Codes: F27B 1/20 Arrangements of devices for charging
• CPC Class Codes: F27D 2021/0042 Monitoring the level of the solid charge
• CPC Class Codes: F27D 21/0028 Devices for monitoring the level of the melt
• CPC Class Codes: G01F 23/0023 with a probe suspended by a wire or thread with floats G01F23/40

Abstract

A probe includes a probe foot which is suspended on a cable or a chain attached to a winding drum mounted in a sealed casing above the furnace and which communicates with the interior of the latter via a vertical sleeve passing through the upper wall of the furnace, an electric motor associated with a reducer for actuating the winding drum, and a device for detecting the unwinding and winding up of the winding drum in order to control the speed and torque of the motor. The motor is a servomotor, the speed and torque of which are controlled automatically as a function of the detection device by comparison of the actual speed of the motor with data of desired values dependent on the position of the probe foot.

Claims

1. A level probe for a shaft furnace, said furnace including a wall defining an internal volume within the furnace, said surface being chargeable with material charge and said charge defining within the internal volume of the furnace and an upper charging surface with a descending level between two successive charges of the shaft furnace, said level probe measuring and monitoring the descending level of the charging surface, comprising:

probe foot means for determining said level;

vertical sleeve means for allowing passage of said probe means through said furnace wall;

drum means for raising and lowering the probe foot means, said drum means including;

a sealed chamber communicating the interior volume through said sleeve means,

a winding drum rotatably mounted within said sealed chamber,

cable means secured to said winding drum for suspending said probe foot in the interior volume, and

servomotor means for activating the winding drum, said servomotor means being operable at variable speed and variable torque;

position detector means for detecting winding and unwinding of the winding drum; and

control means, responsive to said position detector means, said control means including;

a first control loop for controlling the speed of the servomotor during the lowering and raising of the probe foot means to, respectively from, said charging surface according to a predetermined relationship between measured probe position and desired speed, said relationship being specific for the downward and the upward movement of the probe foot,

a second control loop for controlling the torque of said servomotor during surface level monitoring according to a predetermined relationship between probe position and desired torque,

detection means for detecting moment when the probe foot means touches the charging surface,

means for automatically passing the control of the servomotor from said first control loop controlling the downward movement of the probe towards the surface to said second control loop when said detection means detects the impact of said probe foot means on said charging surface,

means for automatically passing the control of he servomotor from said second control loop to said first control loop at a preset probe position, said first control loop then controlling the upward movement of the probe from the surface towards said vertical sleeve means, according to the predetermined relationship between probe position and desired speed for the upward movement.

2. The probe of claim 1, further comprising:

speed detector means for detecting actual servomotor motor speed, and

wherein said control means includes static converter means responsive to said position detector means and said speed detector means for controlling feed to the servomotor motor.

3. The probe of claim 2, wherein said control means further comprises:

torque regulating means, responsive to said position detector, for controlling electrical current supplied to the servomotor motor.

4. The probe of claim 2, further comprising:

limit means, disposed with said sleeve means, for fixing a reference position for the probe foot means.

5. The probe of claim 4, wherein the reference position is detected by said speed detector means and corresponds to an output signal of said speed detector means indicative of zero speed.

6. The probe of claim 5, wherein the output signal indicative of zero speed provides a calibration signal for said position detector means.

7. The probe of claim 4, wherein the reference position is detected by an increase in current supplied to the servomotor motor.

8. The probe of claim 7, wherein the increase in current supplied to the servomotor provides a calibration signal for the position detector means.