Forced oxidation monitoring and control system

• US 5,168,065 A
• Filed: 11/27/1991
• Issued: 12/01/1992
• Est. Priority Date: 11/27/1991
• Status: Expired due to Fees

• Current Assignee: Babcock & Wilcox Company (Babcock International Group PLC)
• Original Assignee: Babcock & Wilcox Company (Babcock International Group PLC)
• Inventors: Jankura, Bryan J., Milobowski, Michael G., Johnson, Dennis W.
• Primary Examiner(s): Housel, James C.
• Assistant Examiner(s): Le, Long V.
• Application Number:
  US07/799,502
• Time in Patent Office: 370 Days
• Field of Search: 436/55, 436/163, 436/119, 436/122, 422/62, 422/88, 422/98, 422/105, 422/108, 422/111, 422/172, 423/242, 423/555
• US Class Current: 436/55
• CPC Class Codes: B01D 53/346 Controlling the process
• CPC Class Codes: B01D 53/501 by treating the gases with a solution or a suspension of an alkali or earth-alkali or ammonium compound
• CPC Class Codes: Y10T 436/12 Condition responsive control
• CPC Class Codes: Y10T 436/18 Sulfur containing

Abstract

A method and apparatus for operating a limestone wet scrubbing flue gas desulfurization apparatus comprises first and second pH measuring devices connected respectively to a recirculation line in the scrubber and above the liquid holdup tray in the scrubber. The difference in the pH values measured at these two locations in the system is used to adjust the amount of air supplied to the sump or reaction tank of the scrubber to maximize oxidation in the scrubber and to avoid wasted airflow.

Claims

1. A method of providing an indication of oxidation percentage in a wet scrubber comprising supplying air into the scrubber, supplying flue gas through a flue gas inlet to the scrubber from which sulfur is to be removed, spraying an absorber slurry from above the flue gas inlet down into a sump or reaction tank below the flue gas inlet, recirculating the slurry from the sump to the spray through a recirculating line, the method further comprising the steps of:

measuring the pH of the slurry in the recirculating line to obtain a first pH measurement;

measuring the pH of the slurry above the flue gas inlet to obtain a second pH measurement;

calculating the difference between the first and second pH measurements; and

using the difference as an indication of oxidation percentage taking Place within the scrubber.

2. A method according to claim 1, including determining whether the difference is below a selected set point, and, when the difference is below the selected set point, activating an alarm.

3. A method according to claim 1, including supplying air to the sump of the absorber at a flow rate to maximize oxidation in the absorber, and controlling the flow of air according to the difference between the first and second pH measurements to maintain efficient use of the air supply.

4. A method according to claim 3, including measuring a sulfur oxide content in the flue gas being supplied to the scrubber, measuring the sulfur oxide content of gas leaving the scrubber, measuring the flow rate of the flue gas entering the scrubber, establishing a set point for stoichiometric air needed to oxidize the sulfur oxide absorbed in the absorber and using the stoichiometric set point along with the difference between the first and second pH measurements to control the flow of air supplied to the scrubber.

5. An apparatus for indicating a level of oxidation percentage within a wet scrubber having an air supply line, a recirculating line for recirculating a slurry from a lower portion of the scrubber to a spray device in an upper portion of the scrubber, a flue gas inlet for supplying flue gas into the scrubber intermediate, said lower and upper portions the apparatus comprising:

first pH measuring means for measuring the pH of slurry in the recirculating line;

second pH measuring means for measuring the pH of the slurry in the upper portion; and

difference calculating means connected to the first and second pH measuring means for generating a difference value between the first and second pH measurements, the difference value being usable for indicating a level of oxidation percentage within the scrubber.

6. An apparatus according to claim 5, including an air supply line connected to the lower portion end of the scrubber for supplying compressed air to slurry in the lower portion end of the scrubber, valve means in the air supply line for controlling a flow of air to the scrubber, and set point means connected between the means for calculating the difference between the first and second pH measurements, and the valve means, for controlling the flow of air into the scrubber according to the difference value.

7. An apparatus according to claim 6, including flow measuring means connected to the air supply line for measuring the flow of air, a controller connected to the valve means and to the flow measuring means for controlling the position of the valve means according to a function, the set point means including means for determining stoichiometric air needed for full oxidation in the scrubber, the set point means being connected between the controller and the difference means for controlling the position of the valve means according to the stoichiometric air needed and according to the difference value.