Auxiliary quasi-resonant dc link converter

• US 5,172,309 A
• Filed: 08/07/1991
• Issued: 12/15/1992
• Est. Priority Date: 08/07/1991
• Status: Expired due to Term

• Current Assignee: General Electric Company
• Original Assignee: General Electric Company
• Inventors: Lyons, James P., DeDoncker, Rik W. A. A.
• Primary Examiner(s): Voeltz, Emanuel T.
• Application Number:
  US07/741,873
• Time in Patent Office: 496 Days
• Field of Search: 363/35, 363/37, 363/51, 363/135, 363/136, 363/137, 363/138, 363/132
• US Class Current: 363/132
• CPC Class Codes: H02M 7/4811 having auxiliary actively switched resonant commutation circuits connected to intermediate DC voltage or between two push-pull branches
• CPC Class Codes: H02M 7/4826 operating from a resonant DC source, i.e. the DC input voltage varies periodically, e.g. resonant DC-link inverters

Abstract

An auxiliary quasi-resonant dc link (AQRDCL) converter is employed to achieve soft-switching in an inverter coupled to a dc supply via a resonant dc link circuit. The resonant dc link circuit generates a quasi-resonant voltage to the inverter via a resonant bus. The dc link circuit includes upper and lower capacitors coupled to series between the positive and negative rails of the dc supply, respectively, with the voltage across the lower capacitor being controlled to be greater than the voltage across the upper capacitor. In this way, the need for a switch shorting the resonant bus to ground during a resonant cycle is avoided. An auxiliary switching device assists resonant operation of the resonant bus to zero voltage in order to provide a zero-voltage switching opportunity for the inverter switching devices as the inverter changes state. The AQRDCL then quickly resonates back up to the positive rail voltage as a clamping circuit clamps the resonant bus voltage thereto either with or without the assistance of a second auxiliary switching device, as desired. The auxiliary switching device(es) operates under zero-current switching conditions and at a rate that is below the resonant frequency of the resonant dc link circuit. In addition to high efficiency, the AQRDCL converter has low current and voltage stresses and uses a minimal number of circuit components. The AQRDCL may be used to achieve soft-switching in a variety of inverter topologies, including a switched reluctance machine inverter.

Claims

1. An auxiliary quasi-resonant dc link converter, comprising:

an inverter having at least one phase, said inverter having at least one main switching device per phase;

a resonant dc link circuit for generating a quasi-resonant voltage via a resonant bus to said inverter when coupled to a dc supply having positive and negative rails, said dc link circuit including a series combination of a resonant inductor and auxiliary switch means coupled to a resonant capacitance, said dc link circuit further including first and second capacitors coupled in series between said positive and negative rails of said dc supply, said first capacitor having a terminal coupled to said positive rail, and said second capacitor having a terminal coupled to said negative rail, the voltage across said second dc capacitor being controlled to be greater than the voltage across said first dc capacitor, said auxiliary switch means being activated to assist the resonant bus to resonate to and from the voltage level of said negative rail whenever the inverter switching devices change state;

first clamping means for limiting the resonant bus voltage to the voltage level of said positive rail, said first clamping means comprising a clamp switching device coupled in antiparallel with a clamp diode; and

second clamping means for clamping the resonant bus voltage of said negative rail during a resonant cycle.

2. The auxiliary quasi-resonant dc link converter of claim 1 wherein:

said inverter includes two series-coupled main switching devices per phase, each said switching device having an anti-parallel diode coupled thereacross; and

said second clamping means comprises the series combination of the anti-parallel diodes coupled across said main switching devices.

3. The auxiliary quasi-resonant dc link converter of claim 1 wherein:

said inverter comprises a bridge inverter having a plurality of phase legs, each of said phase legs comprising an upper switching device and a lower switching device both connected in series with a phase winding, each of said phase legs further comprising an upper flyback diode coupled in parallel with the series combination of said upper switching device and said phase winding and a lower flyback diode coupled in parallel with the series combination of said lower switching device and said phase winding; and

said second clamping means comprises a diode, the cathode of said diode being connected to said resonant bus and the anode of said diode being connected to said negative rail of said dc supply.

4. The auxiliary quasi-resonant dc link converter of claim 1 wherein said auxiliary switch means comprises a pair of antiparallel-coupled auxiliary switching devices, each of said auxiliary switching devices being coupled in antiparallel with an auxiliary diode, one of said auxiliary switching devices being turned on to assist the resonant bus to resonate to the voltage level of said negative rail whenever the inverter changes state, and the other one of said auxiliary switching devices being turned on to assist the resonant bus to resonate back up to the voltage level of said positive rail when the inverter state change is complete.

5. The auxiliary quasi-resonant dc link converter of claim 1 wherein:

said auxiliary switch means comprises one auxiliary switching device coupled in antiparallel with an auxiliary diode.

6. A method for controlling a quasi-resonant dc link converter of the type having a resonant dc link circuit for generating a quasi-resonant voltage via a resonant bus to an inverter when coupled to a dc supply having positive and negative rails, said dc link circuit including a series combination of a resonant inductor and a pair of antiparallel-coupled auxiliary switching devices coupled to a resonant capacitance, said dc link circuit further including first and second dc capacitors coupled in series between said positive and negative rails of said dc supply, said first capacitor having a terminal coupled to said positive rail, and said second capacitor having a terminal coupled to said negative rail, the voltage across said second dc capacitor being controlled to be greater than the voltage across said first dc capacitor, said converter further including first clamping means for limiting the resonant bus voltage to the voltage level of said positive rail, said first clamping means comprising a clamp switching device coupled in antiparallel with a clamp diode, said converter further including second clamping means for clamping the resonant bus voltage to the voltage level of said negative rail during a resonant cycle, said method comprising the steps of:

turning on said clamp switching device to provide a dc link current path;

allowing the voltage level of said resonant bus to resonate to the voltage level of said negative rail;

clamping said resonant bus to the voltage level of said negative rail using said second clamping means;

turning on the respective inverter switching devices corresponding to a predetermined inverter state change;

turning on the other one of said auxiliary switching devices after the inverter state change to allow the voltage level on said resonant bus to resonate to the voltage level of said positive rail;

clamping said resonant bus to the voltage level of said positive rail by forward biasing said clamp diode;

turning on said clamp switching device to provide a link current path as the current through said resonant inductor decreases; and

turning off said other one of said auxiliary switching devices when the current through said resonant inductor is substantially zero.

7. The method of claim 6 wherein the step of allowing the voltage level of said resonant bus to resonate to the voltage level of said negative rail comprises turning on said one of said auxiliary switching devices before turning off said clamp switching device for relatively low negative and relatively low positive dc link currents.

8. The method of claim 6 wherein the step of allowing the voltage level of said resonant bus to resonate to the voltage level of said negative rail comprises turning on said one of said auxiliary switching devices after turning off said clamp switching device for relatively high positive dc link currents.

9. The method of claim 6 wherein the step of allowing the voltage level of said resonant bus to resonate to the voltage level of said negative rail comprises turning off said clamp switching device, with said one of said auxiliary switching devices remaining off, for high positive dc link currents above a high positive current threshold.

10. The method of claim 6 wherein the step of allowing the voltage level of said resonant bus to resonate to the voltage level of said negative rail comprises turning on said one of said auxiliary switching devices, with said clamp switching device remaining off, for relatively high negative dc link currents.

11. A method for controlling a quasi-resonant dc link converter of the type having a resonant dc link circuit for generating a quasi-resonant voltage via a resonant bus to an inverter when coupled to a dc supply having positive and negative rails, said dc link circuit including a series combination of a resonant inductor and an auxiliary switching device coupled to a resonant capacitance, said dc link circuit further including first and second dc capacitors coupled in series between said positive and negative rails of said dc supply, said first dc capacitor having a terminal coupled to said positive rail, and said second dc capacitor having a terminal coupled to said negative rail, the voltage across said second capacitor being controlled to be greater than the voltage across said first capacitor, said converter further including first clamping means for limiting the resonant bus voltage to the voltage level of said positive rail, said first clamping means comprising a clamp switching device coupled in antiparallel with a clamp diode, said converter further including second clamping means for clamping the resonant bus voltage to the voltage level of said negative rail during a resonant cycle, said method comprising the steps of:

turning on said clamp switching device to provide a dc link current path;

allowing the voltage level of said resonant bus to resonate to the voltage level of said negative rail;

clamping said resonant bus to the voltage level of said negative rail using said second clamping means;

turning on the respective inverter switching devices corresponding to a predetermined inverter state change;

allowing the voltage level on said resonant bus to resonate to the voltage level of said positive rail after the inverter state change;

clamping said resonant bus to the positive rail voltage by forward biasing said clamp diode;

turning on said clamp switching device to provide a link current path as the current through said resonant inductor decreases.

12. The method of claim 11 wherein the step of allowing the voltage level of said resonant bus to resonate to the voltage level of said negative rail comprises turning on said auxiliary switching device before turning off said clamp switching device for relatively low negative and relatively low positive dc link currents.

13. The method of claim 11 wherein the step of allowing the voltage level of said resonant bus to resonate to the voltage level of said negative rail comprises turning on said auxiliary switching device after turning off said clamp switching device for relatively high positive dc link currents.

14. The method of claim 11 wherein the step of allowing the voltage level of said resonant bus to resonate to the voltage level of said negative rail comprises turning off said clamp switching device, with said auxiliary switching device remaining off, for high positive dc link currents above a high positive current threshold.

15. The method of claim 11 wherein the step of allowing the voltage level of said resonant bus to resonate to the voltage level of said negative rail comprises turning on said auxiliary switching device, with said clamp switching device remaining off, for relatively high negative dc link currents.