Ultrasonic pipe inspection system

• US 5,174,155 A
• Filed: 03/06/1991
• Issued: 12/29/1992
• Est. Priority Date: 03/07/1990
• Status: Expired due to Fees

• Current Assignee: Mitsubishi Denki Kabushiki Kaisha (Mitsubishi Electric Corporation)
• Original Assignee: Mitsubishi Denki Kabushiki Kaisha (Mitsubishi Electric Corporation)
• Inventors: Sugimoto, Sachirou
• Primary Examiner(s): Williams, Herzon E.
• Assistant Examiner(s): MILLER, ROSE MARY
• Application Number:
  US07/665,265
• Time in Patent Office: 664 Days
• Field of Search: 73/592, 73/596, 73/618, 73/619, 73/620, 73/622, 73/625, 73/627, 73/628, 73/640, 73/644, 73/637, 73/638, 73/633, 73/641
• US Class Current: 73/622
• CPC Class Codes: G01N 2291/044 Internal reflections (echoes), e.g. on walls or defects
• CPC Class Codes: G01N 2291/2634 cylindrical from outside
• CPC Class Codes: G01N 29/26 Arrangements for orientation or scanning by relative movement of the head and the sensor mechanical steering of sound transducers or their beams G10K11/35
• CPC Class Codes: G01N 29/28 providing acoustic coupling , e.g. water impedance matching G10K11/02
• CPC Class Codes: G10K 11/16 Methods or devices for protecting against, or for damping, noise or other acoustic waves in general G10K11/36 takes precedence

Abstract

An ultrasonic search system comprises a hollow nozzle block including a plurality of radial nozzle openings, and a probe holder disposed in coaxial relation to the nozzle block and cooperating with the nozzle block to define an annular passage therebetween. A plurality of probes are mounted within the probe holder in radial alignment with the nozzle openings and extend radially from the inner surface of the probe holder toward the nozzle openings, respectively. Water is supplied to the annular passage and injected from the nozzle openings to a test piece of a circular section such as a steel pipe. The test piece passes through the hollow nozzle block while the nozzle block and the probe holder are rotated by an electric motor. Ultrasonic waves are transmitted from the probes through the nozzle openings into the test piece so as to detect flaws in the test piece by reflections.

Claims

1. An ultrasonic pipe inspection system comprising:

an inner sleeve including at least one opening;

an outer sleeve disposed in coaxial relation to said inner sleeve, said outer sleeve having a substantially cylindrical inner surface and cooperating with said inner sleeve to define an annular passage therebetween;

means for rotating said inner sleeve and said outer sleeve together;

means for providing a contact medium, said contact medium being introduced to said annular passage and injected to a test piece through said at least one opening of said inner sleeve while the test piece is passing axially through said inner sleeve; and

means for transmitting ultrasonic waves to the test piece to detect flaws therein, said means for transmitting ultrasonic waves including at least one probe unit in radial alignment with said at least one opening of the inner sleeve;

said at least one probe unit extending radially from the inner surface of said outer sleeve toward said at least one opening.

2. The system of claim 1, wherein said at least one probe unit comprises a probe casing, and a probe received in said probe casing, and wherein said inner surface of said outer sleeve has a recess to receive said probe casing.

3. The system of claim 2, wherein said probe casing and said recess have substantially flat bottoms.

4. The system of claim 2, wherein said means for rotating comprises an electric motor and a mount, and said mount has one end connected to said electric motor, wherein said mount has a flange at its other end, and said inner sleeve has one end connected to said flange of said mount, and wherein said inner sleeve has a flange at its other end, and said outer sleeve extends between said flange of said inner sleeve and said flange of said mount.

8. The system of claim 4, wherein said probe casing is held in place by a single set screw.

5. An ultrasonic pipe inspection system comprising:

an inspection body having

means for moving a test piece of a substantially circular section through said inspection body;

a probe holder rotatably mounted in said inspection body and having a substantially cylindrical inner wall;

a nozzle block rotatably disposed in said inspection body together with said probe holder and including an axial bore, said nozzle block having a plurality of radial nozzle openings and cooperating with said probe holder to define an annular space therebetween;

a water source for providing water, said water being supplied to said annular space and injected to the test piece while the test piece is passing through said axial bore of said nozzle block; and

a plurality of probes held in place by said probe holder, said plurality of probes being adapted to transmit ultrasonic waves into the test piece through said radial nozzle openings so as to detect flaws therein;

said plurality of probes extending radially from the inner wall of said probe holder toward said plurality of corresponding nozzle openings.

6. An ultrasonic pipe inspection system comprising:

first means for defining an annular chamber, said first means including a hollow inner cylinder, and an outer cylinder connected to said inner cylinder and having an inner wall, said inner cylinder including a radial opening;

second means for feeding a couplant to said annular chamber;

third means for rotating said inner and outer cylinders together; and

fourth means for transmitting ultrasonic waves to a test piece of a substantially circular section while the test piece is passing axially through said inner cylinder;

said fourth means being mounted to the inner wall of said cylinder.

7. The system of claim 6, wherein said fourth means comprises an ultrasonic sensor, and said inner wall of said outer cylinder has a recess configured to receive said ultrasonic sensor.