Method for sorting form stacks in storage systems and a device for carrying out the method

• US 5,174,454 A
• Filed: 11/15/1991
• Issued: 12/29/1992
• Est. Priority Date: 11/15/1991
• Status: Expired due to Term

• Current Assignee: Gothe A.K. Parkander
• Original Assignee: Gothe A.K. Parkander
• Inventors: Parkander, Gothe A. K.
• Primary Examiner(s): Olszewski, Robert P.
• Assistant Examiner(s): REISS, STEVEN
• Application Number:
  US07/795,936
• Time in Patent Office: 410 Days
• Field of Search: 209/3,1, 209/3.3, 209/552, 209/583, 209/900, 209/933, 209/936, 209/534, 209/551, 414/267, 414/268, 414/270, 414/274, 414/277, 414/281, 414/282, 414/285, 414/287, 364/478
• US Class Current: 209/3.3
• CPC Class Codes: B65G 1/0407 using stacker cranes constructional features of stacker cranes B66F9/06
• CPC Class Codes: G06K 17/0012 with more than one selection steps, e.g. selection of a record carrier from a selected compartment of a compartmented storage storage devices for articles B65G1/0407
• CPC Class Codes: Y10S 209/90 Sorting flat-type mail
• CPC Class Codes: Y10S 209/933 Accumulation receiving separated items

Abstract

The method is characterized by identifying each form stack (8) with regard to the identity received during manufacture thereof, the information received regarding the identity of the form stack (8), comparing the information received regarding the identity of the form stack (8) with stored information regarding the identities of one or more form stacks (8) sorted in the storage system (11), sorting form stacks (8) with a certain identity in such compartments in the storage system (11) containing a form stack or form stacks (8) with the same identity if, during the identity comparison, it is determined that there is/are one or more form stacks (8) with the same identity in a certain compartment in the storage system (11), sorting form stacks (8) with a certain identity in a free compartment in the storage system (11) if, during the identity comparison, it is determined that there is/are not one or more form stacks (8) with the same identity in the storage system, and removing stored identity information when a form stack or form stacks (8) with this stored identity information is/are removed from the storage system (11).

Claims

1. Method for sorting form stacks in a storage system and removing the form stacks from the storage system, the form stacks (8) being produced by passing a continuous form web (1) through a printer (3) wherein the form web is printed, the forms (2) obtained being stacked to provide form stacks (8) which are fed to the storage system (11) for sorting therein, characterized by

identifying each form stack (8) with regard to the identity received during manufacture thereof;

storing the information received regarding the identity of the form stack (8);

comparing the information received regarding the identity of the form stack (8) with stored information regarding the identities of one or more form stacks (8) sorted in the storage system (11);

sorting form stacks (8) with a certain identity in such compartments in the storage system (11) containing a form stack or form stacks (8) with the same identity if, during the identity comparison, it is determined that there is/are one or more form stacks (8) with the same identity in a certain compartment in the storage system (11);

sorting form stacks (8) with a certain identity in a free compartment in the storage system (11) if, during the identity comparison, it is determined that there is/are not one or more form stacks (8) with the same identity in the storage system; and

removing stored identity information when a form stack or form stacks (8) with this stored identity information is/are removed from the storage system (I).

2. Method according to claim 1, characterized by sorting the form stacks in the storage system (11) such that they are stored inaccessible to unauthorized removal therefrom and that removal of a form stack or form stacks (8) from the storage system (11) is possible only by using a code or key corresponding to the identity of this or these form stacks (8).

3. Method according to claim 1, characterized by

measuring the height and/or width of the form stack (8);

storing information that a form stack (8) with a certain identity has a certain height and/or width;

comparing information received about the height and/or width of a form stack (8) with a certain identity with such previously stored information about height and/or width of a form stack (8) with the same identity;

sorting a form stack (8) with a certain identity into a compartment already containing a form stack or form stacks (8) with the same identity if, during the comparison of information, it is determined that there is sufficient room for another form stack in the compartment (14 or

     15); and

sorting a form stack (8) with a certain identity into an adjacent compartment (14 or

     15) if, during the comparison of information, it is determined that there is/are a form stack or form stacks (8) with the same identity in a compartment (14 or

     15) but not sufficient room therein for another form stack (8).

4. Method according to claim 1, characterized by

sorting form stacks into the compartments (14 or 15) of the storage system (11) from a starting position;

and

sorting form stacks (8) first into free compartments (14 or

     15) or in compartments (14 or

     15) with sufficient room closest to the starting position and then successively farther away from the starting position.

5. Method according to claim 1, characterized by

sorting form stacks (8) into the compartments (14 or 15) of the storage system (11) from a starting position;

moving a form stack (8) with a certain identity from a compartment into which is sorted to a compartment closer to the starting position if form stacks (8) with this identity are dealt with in the storage system (11) more frequently than form stacks (8) with another identity; and

moving a form stack (8) with a certain identity from a compartment into which it is sorted to a compartment farther away from the starting position if form stacks (8) with this identity are dealt with less frequently than form stacks (8) with another identity.

6. Method according to claim 1, characterized by

moving a form stack (8), during sorting into the compartments (14 or 15) of the storage system (11), the shortest way between a starting position and the compartment (14 or 15) wherein it shall be placed and, during removal, the shortest way between the compartment (14 or 15) and the starting position.

7. Method according to claim 1, characterized by

moving a form stack (8) in the storage system (11) from a starting position to compartments (14 or 15) provided therefor along the X-, Y- and Z-axes;

whereby movement of the form stack (8) along the X-axis means movement in horizontal direction in a vertical plane located close to inlets to the compartments of the storage system (11);

whereby movement of the form stack (8) along the Y-axis means movement in vertical direction in the vertical plane; and

whereby movement of the form stack (8) along the Z-axis means movement out of the vertical plane in horizontal direction towards the compartment in which the form stack (8) shall be placed.

8. Method according to claim 7, characterized in that the movement of a form stack (8) along the Z-axis also means movement of the form stack (8) out of the vertical plane towards a removing device through which the form stack is removed from the storage system (11).

9. Method according to claim 7, characterized by

moving the form stack (8) simultaneously along the X-and Y-axes for movement thereof the shortest way from the starting position to the compartment in which it shall be placed;

and

moving the form stack (8), during movement thereof along the X-axis and eventually along the Y-axis, preferably also along the Z-axis for movement, and during such movement along the X-axis and eventually along the Y-axis, closer to a vertical inlet plane to the compartment wherein the form stack shall be placed.

10. Method according to claim 7, characterized by moving the form stack (8) along the X-axis and eventually along the Y-axis in the same vertical plane located between two compartment systems (12 or 13) on opposite sides thereof and eventually along the Z-axis towards an inlet plane for the compartments in one of the compartment systems depending on in which compartment system the form stack shall be placed.

11. Method according to claim 7, characterized by moving the form stack (8) along the X-axis in the vertical plane either in one direction relative to the starting position or in the opposite direction for disposal thereof in compartments either on one side of the starting position or on the other side thereof.

12. Method according to claim 1, characterized by

placing a form stack (8) on a feeding device on a sorting table in the storage system;

moving the sorting table to the inlet of the compartment in which the form stack (8) shall be placed;

moving the sorting table into the compartment for leaving the form stack therein; and

operating the feeding device in a downward feeding direction for feeding the form stack down from the sorting table to the compartment.

13. Method according to claim 12, characterized by withdrawing the sorting table from the compartment while simultaneously feeding the form stack down from the sorting table by means of the feeding device.

14. Method according to claim 13, characterized by feeding the form stack (8) straight down or substantially straight down by coordinating the feeding speed of the feeding device and the speed of withdrawal of the sorting table with each other.

15. Method according to claim 12, characterized by

fetching a form stack or form stacks (8) from a compartment by moving the sorting table in under the compartment;

raising the sorting table until the form stack or form stacks lie on the feeding device of the sorting table;

operating the feeding device in fetching direction until the form stacks (8) are fully positioned on top of the sorting table; and

moving the sorting table out of the compartment at the same time or thereafter.

16. Method for sorting form stacks in a storage system and removing the form stacks from the storage system, a web (1) of forms ready for printing being fed through a printer (3), preferably a high-speed printer in which the form web (1) is printed, the forms (2) obtained being stacked to provide form stacks (8), each form stack (8) being provided with a marking for identification thereof, each form stack (8) being continuously fed to the storage system (11) for sorting and storage therein at the same or substantially the same speed as they are obtained, characterized by

identifying each form stack (8) with regard to the identity received during manufacture thereof;

storing the information received regarding the identity of the form stack (8);

comparing the information received regarding the identity of the form stack (8) with stored information regarding the identities of one or more form stacks (8) sorted in the storage system (11);

sorting form stacks (8) with a certain identity in such compartments in the storage system (11) containing a form stack or form stacks (8) with the same identity if, during the identity comparison, it is determined that there is/are one or more form stacks (8) with the same identity in a certain compartment in the storage system (1);

sorting form stacks (8) with a certain identity in a free compartment in the storage system (11) if, during the identity comparison, it is determined that there is/are not one or more form stacks (8) with the same identity in the storage system; and

removing stored identity information when a form stack or form stacks (8) with this stored identity information is/are removed from the storage system (11).

17. Device for sorting form stacks in a storage system and removing the form stacks from the storage system, a printer (3) being provided for printing a continuous web (1) of forms, the forms being stacked into form stacks (8) in a device (7) adapted therefor, the form stacks (8) being transported continuously to the storage system (11) for continuous sorting into compartments (14 and/or 15) therein, characterized in that

a control device (57) is provided to emit commanding signals for controlling a sorting device (20) such that the sorting device (20) receives form stacks (8) and moves the form stacks (8) to the compartments (14 and/or 15) in the storage system (11), the control device (57) being provided to emit commanding signals for controlling the sorting device (20) to place a form stack (8) with a certain identity in a compartment (14 or 15) selected by the control device (57) depending upon whether or not there are form stacks (8) with the same identity in the compartments (14, 15) of the storage system (11).

18. Device according to claim 17, characterized in that the control device (57) is provided to emit or feed commanding signals to the sorting device (20) for controlling the sorting device (20) to place form stacks (8) in compartments (14 or 15) as close as possible to a starting position (U) into which the form stacks (8) are transported.

19. Device according to claim 17, characterized in that the control device (57) is provided to receive information about the identity of an incoming form stack (8), store this information and compare it with previously stored information about the identity of form stacks (8), and that the control device (57) is provided to emit commanding signals for controlling the sorting device (20) to place form stacks (8) with a certain identity in compartments (14 or 15) containing form stacks (8) with the same identity or in an adjacent compartment (14 or 15) if there is no room for the incoming form stack (8) in the same compartment (14 or 15).

20. Device according to claim 17, characterized in that it includes a height and/or width measuring device (64) which is adapted to measure the height and/or width of form stacks (8) for sorting in the storage system (11), that the height and/or width measuring device (64) is provided to feed a signal to the control device (57) and that the control device (57) is provided to feed a commanding signal to the sorting device (20) such that the sorting device (20) places a form stack (8) with a certain height and/or width and identity in a compartment with form stacks (8) with the same identity if there is room for the incoming form stack (8) in this compartment (14 or 15) or in another adjacent compartment (14 or 15), preferably an adjacent compartment (14 or 15) situated closer to a starting position (U) in the storage system (11) to which the form stacks (8) are transported.

21. Devices according to claim 20, characterized in that the height and/or width measuring device (64) includes arms (66) which are swung aside by form stacks (8) when they pass the arms (66), the value of the degree of pivot being fed to the control device (57) as a signal for the height and/or width of the form stacks (8).

22. Device according to anyone of claim 17, characterized in that the control device (57), when fed with a predetermined fetch code for a form stack (8) with a certain identity, is provided to feed a commanding signal to the sorting device (20) to fetch and remove the form stack (8) in question from the storage system (11).

23. Device according to claim 17, characterized in that the sorting device (20) comprises a sorting carriage (21) which is movable in horizontal direction along at least one compartment system (12 and/or 13), and a sorting table (22) mounted on the sorting carriage and movable in vertical direction thereon, that the sorting table (22) can be set in a starting position (U) in which it receives and delivers a form stack (8), that the sorting carriage (21) is provided to be controlled by commanding signals from the control device (57) to move in horizontal direction along the compartment system (12 and/or 13), and that the sorting table (22) is provided to be controlled by commanding signals from the control device (57) to move in vertical direction relative to the sorting carriage (21), whereby the sorting table (21) is movable in a vertical plane (VP) close to the compartment system (12 or 13) or between the compartment systems (12 and 13) from its starting position (U) in horizontal (X) and/or vertical (Y) direction to a compartment (14 or 15) in which the form stack (8) provided thereon shall be placed or from a compartment (14 or 15) from which a form stack (8) is fetched to its starting position (U).

24. Device according to claim 23, characterized in that the control device (57) is provided to emit commanding signals such that the sorting carriage (21) is moving relative to the compartment system (12 and/or 13) and simultaneously the sorting table (22) relative to the sorting carriage (21) so that the sorting table (22) moves along an inclined path (XY) from the starting position (U) to the compartment (14 or 15) in which the form stack (8) shall be placed for transporting the form stack (8) the shortest way between the starting position (U) and the compartment (14 or 15) or from a compartment (14 or 15) from which a form stack (8) is fetched to the starting position (U).

25. Device according to claim 24, characterized in that the sorting table (22) or an upper member (36) thereof is movable in horizontal direction (Z) for insertion a short distance into the compartments (14 or 15) for delivery of form stacks (8) therein or fetching of form stacks (8) therefrom and that the control device (57) is provided to emit commanding signals for inserting the sorting table (22) or the upper member (36) thereof into the compartment (14 or 15) in question when the sorting table (22) has reached a position in front of the compartment.

26. Device according to claim 25, characterized in that the upper member (36) which is displaceably mounted on the sorting table (22) comprises a feeding device (37) which is controlled through commanding signals from the control device (57) to feed a form stack (8) provided thereon down into a compartment (14 or 15) into which the upper member (36) is inserted, and that the upper member (36) is controlled by a commanding signal from the control device (57) to be simultaneously withdrawn from the compartment (14 or 15), whereby the speed of the feeding movement of the feeding device (37) and of the movement of withdrawal of the upper member (36) are coordinated with each other so that the form stack (8) falls straight down or substantially straight down into the compartment (14 or 15).

27. Device according to claim 26, characterized in that the sorting table (22) or the upper member (36) thereof is movable in horizontal direction for insertion a short distance into a compartment (14 or 15) situated under a compartment (14 or 15) from which a form stack (8) shall be fetched, that the control device (57) is provided to emit a commanding signal for insertion of the sorting table (22) or its upper member (36) into the lower compartment (14 or 15), that the control device (57) is provided to emit a commanding signal for elevating the sorting table (22) when the sorting table or the upper member (36) thereof has been inserted into the lower compartment (14 or 15) such that a feeding device (37) on the sorting table (22) or its upper member (36) from below passes through grooves (55) in the bottom (54) of the compartment (14 or 15) situated thereabove until the feeding device (37) has lifted the form stack (8) in the upper compartment (14 or 15), and that the control device (57) preferably is provided to emit a commanding signal for activating the feeding device (37) to feed the form stack (8) entirely up onto the sorting table (22) or its upper member (36) and preferably emit a commanding signal to simultaneously or thereafter withdraw the sorting table (22) or its upper member (36) from the compartment (14 or 15).

28. Device according to claim 23, characterized in that the control device (57) is provided to emit commanding signals for controlling the sorting table (22) or an upper member (36) thereof in horizontal direction (Z) when the sorting table (22) is situated in a starting position (U) and/or moved in horizontal (X) and/or vertical (Y, XY) direction.

29. Device for sorting form stacks in a storage system and removing the form stacks from the storage system, a printer (3) being provided for printing a continuous web (1) of forms, the forms being stacked into form stacks (8) in a device (7) adapted therefor, the form stacks (8) being transported continuously to the storage system (11) for continuous sorting into compartments (14 and/or 15) therein, the storage system (11) being provided in a cabinet (16) in which the compartments (14 and/or 15) are arranged, characterized in that

a transport device (46) is provided to continuously transport the form stacks (8) into the cabinet (16);

a movable sorting device (20) is mounted in the cabinet (16) for receiving form stacks (8) from the transport device (46) and continuously sort the form stacks (8) in the compartments (14 and/or

     15);

the cabinet (16) can be closed such that form stacks (8) stored therein are inaccessible to unauthorized removal from the cabinet (16); and

the form stacks (8) are removable from the cabinet (16) only by means of a code and/or key provided therefor.

30. Device according to claim 29, characterized in that

the cabinet (16) includes two compartment systems (12 and 13) which are located on opposite sides of a space (19);

a sorting device (20) is movably mounted in the space (19) along the compartment systems (12 and

     13);

the sorting device (20) comprises a sorting carriage (21) which is movable in horizontal direction (X) in the space (19);

the sorting carriage (21) has a sorting table (22) which is mounted thereon movable in vertical direction (Y);

the sorting table (22) can be set in a starting position (U) in which it can receive form stacks (8) from the transport device (46);

the sorting table (22) is provided to move a form stack (8) from the starting position (U) to a compartment (14 and/or

     15) in which it shall be placed;

the sorting table (22) or an upper member (36) thereof is displaceable in horizontal direction (Z) for insertion into compartments (14 and/or

     15) and withdrawal therefrom for placing form stacks (8) therein or for removal of form stacks (8) from the compartments (14 and/or

     15);

the sorting table (22) is provided to move form stacks (8) fetched from the compartments (14 and/or

     15) to the starting position (U); and

a discharge device (47) is provided to receive form stacks (8) from the sorting table (22) when the form stack (8) is in the starting position (U) and to feed out or remove the form stacks (8) from the cabinet (16).