Wide percentage bandwidth microwave filter network and method of manufacturing same

• US 5,175,518 A
• Filed: 10/15/1991
• Issued: 12/29/1992
• Est. Priority Date: 10/15/1991
• Status: Expired due to Term

• Current Assignee: Cobham Defense Electronic Systems Corporation (Cobham PLC)
• Original Assignee: Watkins Johnson Co. (Qorvo, Inc.)
• Inventors: Swanson, Daniel G. Jr.
• Primary Examiner(s): Dzierzynski, Paul M.
• Assistant Examiner(s): Ham, Seung
• Application Number:
  US07/778,303
• Time in Patent Office: 441 Days
• Field of Search: 333/12, 333/32, 333/167, 333/168, 333/184, 333/185, 333/238, 333/246, 333/204, 361/303, 361/312, 361/313, 361/328, 361/330
• US Class Current: 333/168
• CPC Class Codes: H03H 2001/0078 comprising spiral inductor on a substrate
• CPC Class Codes: H03H 2001/0085 Multilayer, e.g. LTCC, HTCC, green sheets inside PCB filters H05K
• CPC Class Codes: H03H 7/0115 comprising only inductors and capacitors H03H7/075, H03H7/09, H03H7/12, H03H7/13 take precedence
• CPC Class Codes: H03H 7/175 Series LC in series path H03H7/1783 takes precedence

Abstract

A high percentage bandwith microwave filter network, according to an embodiment of the present invention, comprises a T-network of capacitors implemented with thin-film techniques by applying a groundplane to one side of an alumina substrate and a first plate to the other side. A silicon nitride dielectric layer having a high density of capacitance is deposited over the first plate, and then a second and third capacitor plate are deposited on the dielectric over the first plate.

Claims

1. A thin-film microwave filter including at least one stage, each stage comprising:

a substrate including a groundplane on a first side and a first metal plate on a second side that is opposite to said first side;

a dielectric layer deposited over said first metal plate on said second side of the substrate;

a T-network of capacitors formed by a second and a third metal plate each on the dielectric layer and each entirely within an area defined by projecting the boundaries of said first metal plate normal to the groundplane wherein said first metal plate shields said second and third metal plates from said groudplate; and

at least one inductor formed primarily on the dielectric layer and connected to the T-network of capacitors.

2. The filter of claim 1, wherein:

the substrate comprises a material selected from the group consisting of alumina, beryllium oxide, alumina nitride, quartz, and sapphire.

3. The filter of claim 1, wherein:

the dielectric layer comprises silicon nitride.

4. The filter of claim 1, wherein:

the T-network of capacitors are such that the filter has a percentage bandwidth that exceeds thirty percent.

5. A method of fabricating a thin-film microwave filter, comprising the steps of:

depositing a groundplane on a first side of an alumina substrate;

depositing a first metal layer on a second side of said alumina substrate and forming said first metal layer into at least one metal plate and at least one metal jumper;

depositing a silicon nitride dielectric layer over said metal first plate and jumper;

depositing a second metal layer over said silicon nitride dielectric layer and forming second and third metal plates on said dielectric layer such that a T-network of capacitors is formed among the first through third metal plates; and

forming at least two portions of an inductor in said second metal layer such that the two portions electrically connected to said first metal layer through said metal jumper to operate as an inductor and electrically connected to said T-network of capacitors.

6. The method of claim 5, further comprising the step of:

forming via holes to said first layer metal jumper to complete inductors formed primarily in said second metal layer such that multi-turn inductors are formed.