Method of determining catalytic converter efficiency on computer controlled vehicles

• US 5,175,997 A
• Filed: 12/12/1991
• Issued: 01/05/1993
• Est. Priority Date: 12/12/1991
• Status: Expired due to Fees

• Current Assignee: John D. Blanke Sr
• Original Assignee: John D. Blanke Sr
• Inventors: Blanke, John D. Sr.
• Primary Examiner(s): Hart, Douglas
• Application Number:
  US07/806,727
• Time in Patent Office: 390 Days
• Field of Search: 60/274, 60/289, 60/290, 60/277, 73/118.1
• US Class Current: 60/274
• CPC Class Codes: F01N 11/00 Monitoring or diagnostic devices for exhaust-gas treatment apparatus , e.g. for catalytic activity safety, indicating or supervising devices for internal combustion engines F02B77/08; testing of machines G01M13/00
• CPC Class Codes: F01N 2550/02 Catalytic activity of catalytic converters
• CPC Class Codes: Y02T 10/40 Engine management systems

Abstract

A method is disclosed for determining the efficiency of a catalytic converter for reducing levels of carbon monoxide (CO) and hydrocarbons (HC) in an exhaust stream of an internal combustion engine including a closed-loop control system. The closed-loop control system is used to provide a signal to a fuel mixture-control device which delivers known levels of oxygen (O₂) and carbon monoxide to the exhaust stream. The closed-loop control system is also used to externally control an air injection system which activates and deactivates the catalytic converter. A dilution factor is calculated and the catalytic converter efficiency is determined from the levels of carbon monoxide and hydrocarbons measured in the exhaust stream before and after the catalytic converter is activated by the air injection system.

Claims

1. In a power generation system comprising (a) an internal combustion engine, said engine producing an exhaust stream, said exhaust stream passing through a catalytic converter, (b) means for injecting oxygen-containing air into said exhaust ream prior to passing through said catalytic converter, and (c) a closed-loop control system having an oxygen-sensor capable of generating a signal and a fuel mixture-control device responding to said oxygen-sensor signal, the method of determining the efficiency of said catalytic converter in removing carbon monoxide and hydrocarbons from said exhaust stream, said method comprising the steps of:

(1) calibrating an exhaust gas analyzer, said analyzer measuring the relative amounts of carbon monoxide, oxygen and hydrocarbons in said exhaust stream exiting said catalytic converter;

(2) sampling said exhaust stream exiting said catalytic converter using said analyzer;

(3) disabling said air injection means;

(4) providing a signal to said fuel mixture-control device to produce an oxygen level in said exhaust stream exiting said catalytic converter of about one percent;

(5) enabling said air injection means;

(6) determining the oxygen level in said exhaust stream exiting said catalytic converter using said analyzer;

(7) disabling said air injection means;

(8) providing a signal to said fuel mixture-control device to produce a carbon monoxide level in said exhaust stream exiting said catalytic converter of about two percent;

(9) determining the hydrocarbon level in said exhaust stream exiting said catalytic converter using said analyzer;

(10) enabling said air injection means;

(11) determining the carbon monoxide and hydrocarbon levels in said exhaust stream exiting said catalytic converter using said analyzer; and

(12) calculating catalytic converter efficiency using the oxygen level determined in step (6), the hydrocarbon levels determined in steps (9) and (11), and the carbon monoxide levels produced in step (8) and determined in step (11).

2. The method of claim 1 wherein the signals are simulated oxygen-sensor signals.

3. The method of claim 1 wherein the signals are simulated mixture-control signals.

4. The method of claim 1 wherein said engine includes a carburetor responding to said fuel mixture-control device.

5. The method of claim 1 wherein said engine includes at least one port fuel injector responding to said fuel mixture-control device.