Apparatus for decontaminating soils

• US 5,176,445 A
• Filed: 08/10/1990
• Issued: 01/05/1993
• Est. Priority Date: 08/10/1990
• Status: Expired due to Fees

• Current Assignee: Astec Industries Incorporated (Johnson Crushers International)
• Original Assignee: Astec Industries Incorporated (Johnson Crushers International)
• Inventors: Mize, E. Gail
• Primary Examiner(s): Coe, Philip R.
• Assistant Examiner(s): Spisich, Mark
• Application Number:
  US07/565,945
• Time in Patent Office: 879 Days
• Field of Search: 366/2, 366/7, 366/6, 366/22, 366/23, 366/24, 366/25, 366/30, 366/33, 366/34, 366/37, 366/40, 366/54, 366/57, 366/318, 366/50, 366/64, 366/144, 366/145, 366/228, 432/13, 432/14, 432/16, 432/18, 432/72, 432/89, 432/92, 432/105, 432/108, 432/111, 47/1.42, 110/233, 110/236, 110/346, 34/13, 34/19, 34/26, 34/32, 34/60, 34/61, 34/62, 34/63, 34/72, 34/82, 34/90, 34/75, 34/91, 34/132, 34/136, 34/137, 34/140
• US Class Current: 366/7
• CPC Class Codes: B09C 1/06 thermally
• CPC Class Codes: E01C 19/10 Apparatus or plants for premixing or precoating aggregate or fillers with non-hydraulic binders, e.g. with bitumen, with resins, i.e. producing mixtures or coating aggregates otherwise than by penetrating or surface dressing; Apparatus for premixing non-hydraulic mixtures prior to placing or for reconditioning salvaged non-hydraulic compositions E01C19/08, E01C19/21, E01C21/00, E01C23/065 take precedence
• CPC Class Codes: E01C 2019/1095 Mixing containers having a parallel flow drum, i.e. the flow of material is parallel to the gas flow
• CPC Class Codes: F23G 7/14 of contaminated soil, e.g. by oil

Abstract

An apparatus is disclosed which is capable of efficiently decontaminating soil, and which has several common components with a conventional asphalt production plant. This feature permits a conventional asphalt plant to be retrofitted by the addition of a relatively small number of additional components, so as to permit the apparatus to selectively produce asphalt, or to decontaminate soil. When operated in the configuration for decontainating soil, the soil is initially heated to a temperature above the vaporization temperature but below the autoignition temperature of the contaminants, so as to volatilize the contaminants. The volatilized contaminants are then delivered to an incinerator, wherein the volatilized contaminants are heated to a temperature sufficient to be converted to non-toxic products, such as carbon dioxide and water.

Claims

1. An apparatus which is selectively operable for either producing asphalt suitable for highway construction or for the decontamination of petroleum contaminated soils and the like, and comprising

a rotary drum mixer which includes burner means for delivering heated air into the interior of the mixer, drive means for rotating the mixer about a fixed rotational axis, an inlet adjacent one end of the mixer for receiving a particulate material to be processed, a first outlet adjacent the other end of the mixer for the delivery of the material therefrom, and a second outlet for the removal of gasses from the interior of the mixer,

means for selectively applying liquid asphalt or the like to the material processed in said mixer,

a baghouse having means for cleaning particulates from an airstream passing therethrough,

an incinerator having means for heating an airstream passing therethrough to a temperature sufficient to effectively incinerate vaporized contaminants therein and air duct means for delivering the airstream from the incinerator to said baghouse,

first air duct means for conveying the heated gasses from said second outlet of said mixer to said baghouse,

second air duct means for conveying the heated gasses from said second outlet of said mixer to said incinerator, and

valve means for selectively opening either one of said first or second air duct means while closing the other of said air duct means.

2. The apparatus as defined in claim 1 wherein said incinerator further includes means for selectively introducing a controlled amount of ambient air into the airstream passing therethrough.

3. The apparatus as defined in claim 1 wherein said duct means for delivering the airstream from said incinerator to said baghouse includes means for sensing the temperature of the airstream, and means responsive to said sensing means for introducing a water spray into the airstream to reduce the temperature thereof before it enters said baghouse.

4. The apparatus as defined in claim 1 further comprising

a storage bin,

a discharge auger having a water delivery means for spraying water on the material processed therein,

means for selectively delivering the material processed by said mixer to said storage bin or said discharge auger, and

means for selectively delivering particulates separated from the airstream in said baghouse to said storage bin or said discharge auger.

5. The apparatus as defined in claim 1 further comprising blower means operatively connected to said baghouse for drawing the airstream therethrough and releasing the same to the environment.

6. The apparatus as defined in claim 1 wherein said rotational axis of said drum mixer is inclined from the horizontal, and with said one end being elevated with respect to said other end of said mixer, and wherein said mixer includes internal vane means for lifting and cascading the particulate material during rotation of the mixer and as the material moves from said one end toward said other end.

7. An apparatus which is selectively operable for either producing asphalt suitable for highway construction or for the decontamination of petroleum contaminated soils and the like, and comprising

a rotary drum mixer which includes burner means for delivering heated air into the interior of the mixer, drive means for rotating the mixer about a fixed rotational axis, an inlet adjacent one end of the mixer for receiving a particulate material to be processed, a first outlet adjacent the other end of the mixer for the delivery of the material therefrom, and a second outlet for the removal of gasses from the interior of the mixer, said rotational axis of said drum mixer being inclined from the horizontal, and with said one end being elevated with respect to said other end of said mixer, and wherein said mixer includes internal vane means for lifting the cascading the particulate material during rotation of the mixer and as the material moves from one end toward said other end,

means for selectively applying liquid asphalt or the like to the material processed in said mixer,

a baghouse having means for cleaning particulates from an airstream passing therethrough,

an incinerator having means for heating an airstream passing therethrough to a temperature sufficient to effectively incinerate vaporized contaminants therein, said incinerator including means for selectively introducing a controlled amount of ambient air into the airstream passing therethrough,

means for delivering the airstream from said incinerator to said baghouse and including means for sensing the temperature of the airstream, and means responsive to said sensing means for introducing a water spray into the airstream to reduce the temperature thereof before it enters said baghouse,

first air duct means for conveying the heated gasses from said second outlet of said mixer to said baghouse,

second air duct means for conveying the heated gasses from said second outlet of said mixer to said incinerator, and

valve means for selectively opening either one of said first or second air duct means while closing the other of said air duct means.

8. A method of selectively producing asphalt suitable for highway construction, or decontaminating petroleum contaminated soil or the like, and comprising the steps of

heating and drying stone aggregate in a rotary drum mixer by contacting the same with heated gases, and while applying liquid asphalt to the heated and dried aggregate,

conveying the heated gases through a first air duct from the rotary drum mixer to a baghouse wherein the gases are filtered and released to the atmosphere, and thereafter

heating contaminated soil in said rotary drum mixer to a temperature above the volatilization temperature of the contaminants but below the autoignition temperature of the contaminants, and so as to volatilize the contaminants,

conveying the volatilized contaminants through a second air duct to an incinerator and heating the volatilized contaminants therein to a temperature sufficient to effectively oxidize the volatilized contaminants and form non-toxic gaseous products, and then

conveying the gaseous products from said incinerator to said baghouse, and such that the gaseous products are filtered and released to the atmosphere.

9. The method as defined in claim 8 wherein the step of conveying the gaseous products from said incinerator to said baghouse includes cooling the gaseous products.

10. The method as defined in claim 9 wherein the step of cooling the gaseous products includes monitoring the temperature of the gaseous products, and introducing ambient air at a rate determined by the monitored temperature and which is sufficient to cool the gaseous products to a predetermined temperature range.

11. The method as defined in claim 10 wherein the step of cooling the gaseous products includes the further step of spraying water into the gaseous products upon the monitored temperature exceeding a predetermined maximum.

12. The method as defined in claim 8 wherein the step of heating the contaminated soil in said drum mixer includes heating the same to a temperature of between about 450°

to 750°

F.

13. The method as defined in claim 12 wherein the step of heating the volatilized contaminants in said incinerator includes heating the same to a temperature of between about 1200°

to 1800°

F.