Vented compressor lubrication system

• US 5,176,506 A
• Filed: 07/31/1990
• Issued: 01/05/1993
• Est. Priority Date: 07/31/1990
• Status: Expired due to Term

• Current Assignee: Emerson Climate Technologies Incorporated (Emerson Electric Company)
• Original Assignee: Copeland Corporation LLC (Emerson Electric Company)
• Inventors: Siebel, Stephen M.
• Primary Examiner(s): Smith, Leonard E.
• Assistant Examiner(s): MCANDREWS JR, ROLAND G
• Application Number:
  US07/560,439
• Time in Patent Office: 889 Days
• Field of Search: 417/251, 417/368, 417/423.8, 417/423.9, 417/424.1, 417/247, 417/201, 417/203, 417/902, 417/313, 418/88, 418/89, 418/94, 418/47, 415/168.1, 416/181, 184/6.18, 184/6.16
• US Class Current: 417/368
• CPC Class Codes: F04B 39/0261 with an auxiliary oil pump
• CPC Class Codes: F04B 39/16 Filtration; Moisture separation
• CPC Class Codes: F04C 18/0215 where only one member is moving
• CPC Class Codes: F04C 2220/40 Pumps with means for venting areas other than the working chamber, e.g. bearings, gear chambers, shaft seals
• CPC Class Codes: F04C 23/008 Hermetic pumps
• CPC Class Codes: F04C 29/025 using a lubricant pump

Abstract

An improved lubrication system for a refrigeration compressor is disclosed which lubrication system incorporates filtering arrangement for filtering lubricant supplied to a two stage lubricant pump and unique venting arrangement for venting gaseous refrigerant entrained within the lubricant. The two stage pump incorporates a vent passage in the first stage portion thereof which aids in avoiding a possible interruption of lubricant flow due to gaseous refrigerant within the first stage. A second radially extending restricted vent passage is provided in the drive shaft intermediate the ends thereof which is also designed to vent gaseous refrigerant while resisting the flow of lubricant therethrough so as to avoid priming thereof which could enable the passage to begin pumping lubricant.

Claims

1. In a refrigeration compressor comprising an outer shell having a lubricant containing sump in a lower portion thereof, compressor means disposed within said shell, said compressor means including motor means operative to drive said compressor means, a drive shaft interconnecting said compressor means and said motor means, pump means disposed in said sump and operative to pump lubricant from said sump to said compressor means, said drive shaft having an axially extending passage provided therein for supplying lubricant from said pump means to said compressor means, said pump means including a housing having means defining a pumping chamber, inlet and outlet passages communicating with said pumping chamber and a pumping member within said chamber for drawing lubricant from said sump through said inlet and discharging said lubricant through said outlet, the improvement comprising first vent means in said housing opening outwardly from said pumping chamber and second vent means in said pumping member communicating with said first vent means in said housing whereby refrigerant gas carried by said lubricant may be vented from said pump, and vent means in said drive shaft extending generally radially from said passage means to the outer surface of said drive shaft, said vent means including a first portion extending from said passage to approximately the axis of rotation of said drive shaft and a second portion extending to said outer surface, said second portion having a cross sectional areas greater than said first portion.

2. In a refrigeration compressor comprising an outer shell having a lubricant containing sump in a lower portion thereof, compressor means disposed within said shell, said compressor means including motor means operative to drive said compressor means, pump means disposed in said sump and operative to pump lubricant from said sump to said compressor means, said pump means including a housing having means defining a pumping chamber, inlet and outlet passages communicating with said pumping chamber and a pumping member within said chamber for drawing lubricant from said sump through said inlet and discharging said lubricant through said outlet, the improvement comprising first vent means in said housing opening outwardly from said pumping chamber and including exit opening in the housing wall is below the lubricant level in said sump, and second vent means in said pumping member communicating with said first vent means in said housing whereby refrigerant gas carried by said lubricant may be vented from said pump into said sump.

3. A compressor as set forth in claim 2 wherein said pump means is a two stage pump and said second vent means is positioned between said inlet and the outlet of a first of said two stages.

4. A compressor as set forth in claim 3 wherein said compressor is a variable speed compressor.

5. A compressor as set forth in claim 2 wherein said second vent means comprises a plurality of openings extending through said pumping member.

6. A compressor as set forth in claim 5 wherein said housing includes an annular chamber for placing said plurality of second vent openings in communication with said first vent means.

7. A compressor as set forth in claim 2 further comprising filter means within said sump surrounding said pump inlet.

8. A compressor as set forth in claim 2 further including a drive shaft interconnecting said motor means and said compressor means, one end of said drive shaft extending into said housing, said pumping member comprising an impeller having a portion fitted within said one end of said drive shaft, said impeller having an annular recess in communication with said pump inlet and a plurality of circumferentially spaced passages extending outwardly therefrom, each of said passages having a step portion at approximately the juncture of said passage with said annular recess.

9. A compressor as set forth in claim 8 wherein said second vent means are positioned radially outwardly of said drive shaft.

10. A compressor as set forth in claim 8 wherein said second vent opens into said passage immediately adjacent said step.

11. A compressor as set forth in claim 10 wherein said step is defined by an increase in the axial depth of said passage.

12. A compressor as set forth in claim 11 wherein each of said passages extend outwardly along a chord of said pumping member.

13. In a refrigeration compressor comprising an outer shell having a lubricant containing sump in a lower portion thereof, compressor means disposed within said shell, said compressor means including motor means operative to drive said compressor means and pump means having an inlet communicating with said sump, said pump means being operative to supply lubricant to said compressor means from said sump, the improvement comprising filter means within said sump, said filter means extending from said pump means to said shell in surrounding relationship to said pump inlet to thereby inhibit flow of foreign particles through said pump means to said compressor means.

14. A compressor as set forth in claim 13 wherein said pump means includes a housing and said filter means extends generally radially between said pump housing and said outer shell.

15. A compressor as set forth in claim 14 wherein said outer shell comprises a base portion having an annular recess and a cylindrical portion received within said recess, a peripheral edge of said filter means being clamped between said cylindrical portion and said base portion.

16. A compressor as set forth in claim 13 wherein said filter means comprises a sheet material having a plurality of openings therethrough.

17. A compressor as set forth in claim 16 wherein said filter means extends radially outwardly from said pump means.

18. A compressor as set forth in claim 13 wherein said pump means further includes an outlet and a vent passage extending between said sump and said pump means, said vent passage communicating with said pump means between said inlet and said outlet to thereby return refrigerant entering said pump means to said sump.

19. A compressor as set forth in claim 18 further comprising a drive shaft interconnecting said motor means and said compressor means, said pump means comprising a two stage pump directly driven by said drive shaft.

20. A compressor as set forth in claim 19 wherein said vent passage communicates with said pump means between said inlet and an outlet of the first of said two stages.

21. A compressor as set forth in claim 13 further comprising a drive shaft interconnecting said motor means and said compressor means, said drive shaft having an axially extending passage for supplying lubricant from said pump means to said compressor means and vent means provided intermediate the ends of said drive shaft for venting refrigerant from said axially extending passage.

22. A compressor as set forth in claim 21 wherein said vent means comprises a generally radially extending passage having a first portion opening into said axially extending passage and a second portion opening outwardly through the outer sidewall of said drive shaft, said second portion having a cross section substantially greater than the cross section of said first portion.

23. A compressor as set forth in claim 22 wherein said first and second portions meet substantially at the axis of rotation of said drive shaft.

24. In a refrigeration compressor comprising an outer shell having a lubricant sump in a lower portion, compressor means disposed within said shell, said compressor means including a compressor, motor means, a drive shaft drivingly connecting said motor means to said compressor means, one end of said drive shaft extending into said lubricant sump, bearing means for rotatably supporting said drive shaft, and axially extending passage means within said drive shaft for conducting lubricant from said sump to said bearing means, the improvement comprising generally radially extending vent means in said drive shaft intermediate the ends thereof, said vent means including a first restricted portion opening into said axially extending passage and a second portion opening outwardly of said drive shaft, said vent being operative to allow flow of gaseous refrigerant from said axial passage and to resist flow of lubricant therethrough.

25. A compressor as set forth in claim 24 wherein said second portion has a cross section substantially greater than said first portion.

26. A compressor as set forth in claim 24 wherein said vent means comprises a passage extending across the axis of rotation of said drive shaft.

27. A compressor as set forth in claim 26 wherein said first and second portions meet at approximately the axis of rotation of said drive shaft.

28. A compressor as set forth in claim 24 further comprising an oil outlet passage for supplying lubricant to said bearing means, said drive shaft having an axially elongated flat, said outlet passage opening outwardly at said flat, said flat being axially coextensive with said bearing means so as to aid in distribution of said lubricant over the axial length of said bearing means.

29. A compressor as set forth in claim 28 wherein said flat includes a first portion extending upwardly from said opening and a second portion extending downwardly from said opening, said first portion having a width in a circumferential direction greater than said second portion, said first portion further being operative to vent refrigerant from the area between said drive shaft and said bearing means.

30. A variable speed refrigeration compressor comprising:

an outer shell having a lubricant sump in a lower portion thereof;

compressor means within said shell;

motor means;

a drive shaft drivingly interconnecting said motor means and said compressor means, one end of said drive shaft extending into said supply of lubricant in said sump;

bearing means rotatably supporting said drive shaft;

primary pump means drivenly connected to said one end of said drive shaft and having an inlet and an outlet;

secondary pump means within said drive shaft, said secondary pump means having an inlet connected to said outlet of said primary pump means and an outlet;

passage means within said drive shaft for supplying lubricant from said outlet of said secondary pump means to said bearing means; and

vent means for said primary pump means extending outwardly from between said inlet and said outlet thereof and opening directly into sump, said vent means being operative to vent refrigerant drawn into said primary pump means.

31. A compressor as set forth in claim 30 wherein said primary pump means includes an impeller drivingly connected to said drive shaft and said vent means includes a plurality of axially extending passages provided in said impeller.

32. A compressor as set forth in claim 31 wherein said bearing means include upper and lower bearings provided in respective upper and lower bearing housings, said impeller being rotatably supported within said lower bearing housing and said vent means further comprises vent passage means in said lower bearing housing communicating between said plurality of axially extending passages in said impeller and said sump.

33. A compressor as set forth in claim 32 wherein said vent means include an annular chamber in said lower bearing housing overlying said impeller, said plurality of axial passages opening into said chamber and said vent passage means extending from said chamber to said sump.

34. A compressor as set forth in claim 32 wherein said impeller includes an annular inlet chamber and a plurality of circumferentially spaced pumping passages extending outwardly therefrom, each of said plurality of axial passages opening into each of said plurality of pumping passages adjacent its juncture with said inlet chamber.

35. A compressor as set forth in claim 34 wherein each of said pumping passages includes a step, said step providing an increased flow area downstream thereof.

36. A compressor as set forth in claim 30 further comprising filter means within said sump, said filter means being operative to inhibit ingestion of foreign particles entrained within said lubricant by said primary pump.

37. A compressor as set forth in claim 36 wherein said primary pump means is disposed within a lower bearing housing and said filter means extends between said lower bearing housing and said outer shell in surrounding relationship to said primary pump inlet.

38. A compressor as set forth in claim 30 further comprising a restricted vent passage in said drive shaft for venting refrigerant from said passage means, said restricted vent passage extending from said passage means to an outer surface of said drive shaft intermediate the ends thereof.

39. A compressor as set forth in claim 38 wherein said restricted vent passage includes a first portion of a predetermined diameter opening into said passage means and a second portion of a diameter greater than said predetermined diameter extending to said outer surface of said drive shaft.

40. A compressor as set forth in claim 38 further comprising filter means within said sump, said filter means being operative to inhibit ingestion of foreign particles entrained within said lubricant by said primary pump.

41. A compressor as set forth in claim 38 further comprising an oil outlet passage for supplying lubricant to said bearing means, said drive shaft having an axially elongated flat, said outlet passage opening outwardly at said flat, said flat being axially coextensive with said bearing means so as to aid in distribution of said lubricant over the axial length of said bearing means.

42. A compressor as set forth in claim 41 wherein said flat includes a first portion extending upwardly from said opening and a second portion extending downwardly from said opening, said first portion having a width in a circumferential direction greater than said second portion, said first portion further being operative to vent refrigerant from the area between said drive shaft and said bearing means.