Absorbent structure designed for absorbing body fluids

• US 5,176,668 A
• Filed: 09/19/1989
• Issued: 01/05/1993
• Est. Priority Date: 04/13/1984
• Status: Expired due to Term

• Current Assignee: Kimberly-Clark Worldwide Incorporated (Kimberly-Clark Corporation)
• Original Assignee: Kimberly-Clark Corporation
• Inventors: Bernardin, Leo J.
• Primary Examiner(s): NOT, DEFINED
• Assistant Examiner(s): Polutta, Mark O.
• Application Number:
  US07/409,210
• Time in Patent Office: 1,204 Days
• Field of Search: 604/358, 604/368, 604/378, 604/379, 604/374, 604/377, 604/380
• US Class Current: 604/368
• CPC Class Codes: A61F 13/49009 with elastic means
• CPC Class Codes: A61F 13/535 inhomogeneous in the plane of the pad, e.g. core absorbent layers being of different sizes A61F13/5323, A61F13/537 take precedence
• CPC Class Codes: A61F 13/53713 the layer having a promotional function on liquid propagation in the vertical direction
• CPC Class Codes: A61F 2013/15406 Basis weight
• CPC Class Codes: A61F 2013/15422 Density
• CPC Class Codes: A61F 2013/49076 as "I"-shaped
• CPC Class Codes: A61F 2013/530021 being made in soft wood pulp
• CPC Class Codes: A61F 2013/530525 the maximum being at front or rear
• CPC Class Codes: A61F 2013/5307 characterized by the quantity or ratio of superabsorbent material
• CPC Class Codes: A61F 2013/53445 from several sheets
• CPC Class Codes: A61F 2013/53721 with capillary means

Abstract

An absorbent structure designed for use in absorbent pads such as diapers is disclosed. According to a first aspect of the invention, absorbent pads are provided which comprise at least two layers of cellulosic fibers (fluff) of different densities or average pore size ranges. When the absorbent structure is incorporated in a diaper, the lower density element extends to the full length and width dimensions of the normal absorbent component of the diaper. The higher density element lies beneath at least a portion of the lower density element. According to various embodiments of the present invention, it can run as a strip from the target zone to the back waist of a diaper, it can run along a central portion extending the whole length of the diaper, or it can underlie the entirety of the lower density element. The higher density element (or the element having a lower average pore size) wicks waste fluid from a lower central portion of the diaper, and thereby transports the fluid upwardly and also transfers it to the lower density element (or the element of greater average pore size). According to a second aspect of the invention, which may be incorporated with the first aspect just described, a portion of superabsorbent material is placed beneath the higher density layer, (or layer of lower average pore size), such that an additional reservoir for absorbing waste fluid is provided.

Claims

1. A disposable absorbent article for absorbing body fluids, said absorbent article having end edges at opposite ends of the length of the absorbent article, said absorbent article comprising:

a body facing liquid-permeable liner;

an outer liquid-impermeable cover; and

liquid-absorbing materials located between said liner and the cover, said liquid-absorbing materials comprising hydrophilic fibers and a water-insoluble superabsorbent material, said liquid-absorbing material defining;

a target area where liquid waste initially accumulates; and

a reservoir containing superabsorbent material which superabsorbent material is located more towards one of said end edges than the other and is localized in an area laterally removed from said target area;

wherein said target area has a lower average density and a lower basis weight than said reservoir.

2. A disposable absorbent article according to claim 1, wherein said liquid absorbing materials have a mean density greater than about 0.03 grams per cubic centimeter and less than about 0.3 grams per cubic centimeter.

3. A disposable absorbent article according to claim 1, wherein the reservoir comprises a mixture of hydrophilic fibers and superabsorbent material.

4. A disposable absorbent article according to claim 3, wherein the target area consists essentially of hydrophilic fibers.

5. A disposable absorbent article according to claim 1, wherein the reservoir is preponderantly found within 1/2 o f the length of said absorbent article which includes one of said end edges.

6. A disposable absorbent article according to claim 5, wherein the reservoir comprises a mixture of hydrophilic fibers and superabsorbent material.

7. A disposable absorbent article according to claim 6, wherein the target area consists essentially of hydrophilic fibers.

8. A disposable absorbent article according to claim 3, wherein said superabsorbent material is predominantly found within 1/2 of the length of said absorbent article which includes one of said end edges.

9. A disposable absorbent article according to claim 5, wherein said reservoir is predominantly found within 1/2 of the length of said absorbent article which includes one of said end edges.

10. A disposable absorbent article according to claim 1, wherein said target area comprises an upper layer underlying said liner, and said reservoir includes a lower layer underlying said upper layer.

11. A disposable absorbent article according to claim 10, wherein said lower layer comprises a substantially uniform mixture of hydrophilic fiber material and superabsorbent material.

12. A disposable absorbent article according to claim 11, wherein said superabsorbent material is present in said lower layer in an amount of from about 14% to about 50% by weight.

13. A disposable absorbent article according to claim 12, wherein said target area has a density of from about 0.03 to about 0.14 grams per cubic centimeter.

14. A disposable absorbent article according to claim 1, wherein the density of said liquid absorbing materials varies across the width of the absorbent article.

15. A disposable absorbent article according to claim 1, wherein the density of said liquid absorbing materials varies along the length of the absorbent article.

16. A disposable absorbent article according to claim 1, wherein said reservoir has a basis weight in the range of about 150 to about 1,250 grams per square meter.

17. A disposable absorbent article according to claim 16, wherein the target area has a basis weight in the range of about 150 to about 500 grams per square meter.

18. A disposable absorbent article according to claim 1, wherein said hydrophilic fiber is cellulose fiber.

19. A disposable diaper having end edges at opposite ends of the length of said diaper, said diaper comprising:

a body facing liquid-permeable liner;

an outer liquid-impermeable cover; and

liquid-absorbing materials located between said liner and cover, said liquid-absorbent materials comprising hydrophilic fibers and a water-insoluble superabsorbent material, said liquid-absorbing materials defining;

a target area where liquid waste initially accumulates; and

a reservoir containing superabsorbent material, which superabsorbent material is located more towards one of said end edges than the other and is localized in an area laterally removed from said target area;

wherein said target area has a lower average density and a lower basis weight than said reservoir.