Ultrasonic wave nebulizer

• US 5,176,856 A
• Filed: 01/13/1992
• Issued: 01/05/1993
• Est. Priority Date: 01/14/1991
• Status: Expired due to Fees

• Current Assignee: TDK Corporation
• Original Assignee: TDK Corporation
• Inventors: Takahashi, Minoru, Ono, Makoto
• Primary Examiner(s): Miles, Tim
• Application Number:
  US07/819,278
• Time in Patent Office: 358 Days
• Field of Search: 261/142, 261/81, 261/DIG. 48, 392/441, 392/458, 219/505
• US Class Current: 261/142
• CPC Class Codes: B01F 23/2133 using electric, sonic or ultrasonic energy
• CPC Class Codes: B05B 17/0615 spray being produced at the free surface of the liquid or other fluent material in a container and subjected to the vibrations
• CPC Class Codes: Y10S 261/48 Sonic vibrators

Abstract

An ultrasonic wave nebulizer has a vibrator-heater assembly unit (4) mounted at bottom of a water container (1) for converting water to mist, and heating water to provide warm mist. The assembly unit (4) has a circular piezoelectric vibrator element (9), and a ring-shaped conductive plate (7) surrounding said vibrator element (9). A heater (11) is attached on the rear surface of the conductive plate (7) so that the heater (11) is out of water. The assembly unit (4) has also a circuit element (13) for energizing the vibrator element (9). Water is heated, preferably, at less than 70° C.

Claims

1. An ultrasonic wave nebulizer comprising a water container (1), and a piezoelectric vibrator element (9) mounted at bottom of said water container (1) so that said vibrator element (9) contacts with water, and ultrasonic energy generated by said vibrator element (9) converts water to mist;

comprising;

said water container (1) having a bottom opening (3) which is closed by a vibrator/heater assembly unit (4) which is water tight,

said vibrator/heater assembly unit (4) having a non-conductive frame (6) which has a center hole (6a),

a ring-shaped conductive plate (7) fixed to said frame (6) so that an outer periphery of the plate (7) engages with an inner periphery of said central hole (6a),

a resilient cylindrical vibrator holder (8) coupled with an inner periphery of said plate (7),

a vibrator element (9) fixed in said vibrator holder (8) so that one surface of the vibrator element (9) contacts with water in said water container (1),

at least one flat heater (11) attached at bottom surface of said conductive plate (7), to heat water in the container (1) to temperature lower than boiling point of water,

a substrate (12) fixed to said frame (6) so that a spacing is provided between the substrate (12) and the frame (6),

a circuit element (13) for energizing said vibrator element (9), mounted on said substrate (12), and

means (5) for fixing said (4) to said water container (1).

2. An ultrasonic wave nebulizer according to claim 1, wherein said heater (11) is fan-shaped.

3. An ultrasonic wave nebulizer according to claim 1, wherein a water tight seal (18) is provided between a water container and a vibrator/heater assembly unit.

4. An ultrasonic wave nebulizer according to claim 1, wherein said heater is a PTC ceramics heater.

5. An ultrasonic wave nebulizer according to claim 1, wherein said conductive plate (7) is made of one selected from aluminum, copper and stainless steel.

6. An ultrasonic wave nebulizer according to claim 1, wherein a heat-shield plate (7a) is provided under said heater (11).

7. An ultrasonic wave nebulizer according to claim 1, wherein said vibrator element (9) and said heater (11) are energized at the same time upon switching on a power switch.

8. An ultrasonic wave nebulizer according to claim 1, wherein temperature of water in the container (1) is in the range between 50°

C. and 70°

C.