Battery charging system and method for preventing false switching from fast charge to trickle charge

• US 5,177,427 A
• Filed: 03/22/1991
• Issued: 01/05/1993
• Est. Priority Date: 03/22/1991
• Status: Expired due to Fees

• Current Assignee: HM Electronics Incorporated
• Original Assignee: HM Electronics Incorporated
• Inventors: Bugaj, Julian J.
• Primary Examiner(s): Beha, Jr., William H.
• Assistant Examiner(s): KINCAID, KRISTINE LYNN
• Application Number:
  US07/673,939
• Time in Patent Office: 655 Days
• Field of Search: 320/20, 320/21, 320/22, 320/23, 320/31, 320/32, 320/37, 320/38, 320/39, 320/40, 320/24
• US Class Current: 320/148
• CPC Class Codes: H02J 7/00038 using passive battery identification means, e.g. resistors or capacitors identification by mechanical connections H02J7/0045
• CPC Class Codes: H02J 7/00047 with provisions for charging different types of batteries
• CPC Class Codes: H02J 7/007184 in response to battery voltage gradient

Abstract

A battery charging system which prevents false switching from a fast charge mode to a trickle charge mode due to low frequency voltage aberration signals. The battery charging system includes a battery voltage analyzer and a plurality of battery charging and conditioning units for charging different types and kinds of nickel cadmium batteries. Firmware in the microprocessor rejects low frequency aberrations permitting a desired voltage signal to be produced which is indicative of the actual battery potential for charge switching purposes.

Claims

1. A method for charging a battery, comprising:

applying a high charge current to a battery;

generating continuously a conditioned signal indicative of an instantaneous potential value of said battery;

converting said conditioned signal into a digital signal indicative of a present potential value of said battery;

responding to said digital signal by calculating periodically a derived battery potential value indicative of an averaged present potential value of said battery;

determining whether said averaged present potential value is a peak potential value;

storing said derived battery potential value when said averaged present potential value is the peak potential value;

responding to said digital signal by calculating periodically an incremental derived battery potential value relative to the stored peak potential value;

determining whether said incremental derived battery potential value is at least equal to a predetermined incremental battery potential value;

starting a timer in response to said incremental derived battery potential value being at least equal to said predetermined incremental battery potential value;

repeating said steps of generating, converting, responding, determining, storing, responding and determining;

resetting said timer if said derived battery potential value is the peak potential value;

resetting said timer in response to said incremental derived potential value having a potential value less than said predetermined incremental battery potential value; and

switching from applying said high charge current to the battery to applying a trickle charge current when said timer completes a predetermined counting sequence.

2. A method according to claim 1, wherein completing said predetermined counting sequence takes about 1 minute to about 15 minutes.

3. A method according to claim 2, wherein a more preferred time for completing said predetermined counting sequence is about 3 minutes to about 10 minutes.

4. A method according to claim 3, wherein the most preferred time for completing said predetermined counting sequence is about 5 minutes.

5. A battery charging system, comprising:

a current control circuit for applying one of a fast charge current and a trickle charge current to a battery;

conditioning means coupled to said battery for generating a digital signal indicative to a present potential value of said battery;

processor means responsive to said conditioning means for calculating periodically a derived battery potential value indicative of an averaged potential value of said battery;

said processor means including means for calculating periodically an incremental derived potential value relative to a derived peak potential value of said battery; and

said processor means further including timing means for causing said current control means to decrease said charging current from said fast charge current to said trickle charge current after a predetermined period of time during which said incremental derived potential value does not become less than a predetermined incremental value.

6. A battery charging system according to claim 5, wherein said processor means includes means for determining said derived peak potential value of said derived battery potential value.

7. A battery charging system according to claim 5, wherein said conditioning means comprises:

a conditioning circuit coupled to said battery for generating a continuous analog signal indicative of the potential value of said battery as its being charged; and

analog to digital converter means for converting said analog signal into a digital signal indicative of the potential value of said battery as it is being charged.

8. A battery charging system according to claim 7, wherein said conditioning circuit is an anti-aliasing circuit.

9. A battery charging system according to claim 7, wherein said analog to digital converter means is a multiplexed analog to digital converter.

10. A battery charging system according to claim 6, wherein said processor means further includes algorithm means for calculating the difference between said derived peak potential value and said derived battery potential value.