Cationic rhodium bis(dioxaphosphorus heterocycle) complexes and their use in the branched product regioselective hydroformylation of olefins

• US 5,179,055 A
• Filed: 09/24/1990
• Issued: 01/12/1993
• Est. Priority Date: 09/24/1990
• Status: Expired due to Fees

• Current Assignee: New York University
• Original Assignee: New York University
• Inventors: Kwok, Thomas J., Wink, Donald J.
• Primary Examiner(s): Killos, Paul J.
• Assistant Examiner(s): Conrad, III, Joseph M.
• Application Number:
  US07/587,186
• Time in Patent Office: 841 Days
• Field of Search: 556/13, 556/16, 556/18, 556/136, 502/166
• US Class Current: 502/166
• CPC Class Codes: B01J 2231/321 Hydroformylation, metalformylation, carbonylation or hydroaminomethylation
• CPC Class Codes: B01J 2531/822 Rhodium
• CPC Class Codes: B01J 31/185 Phosphites ((RO)3P) , their isomeric phosphonates (R(RO)2P=O) and RO-substitution derivatives thereof
• CPC Class Codes: B01J 31/1865 Phosphonites (RP(OR)2) , their isomeric phosphinates (R2(RO)P=O) and RO-substitution derivatives thereof
• CPC Class Codes: C07C 45/50 by oxo-reactions
• CPC Class Codes: C07C 47/228 containing six-membered aromatic rings, e.g. phenylacetaldehyde
• CPC Class Codes: C07C 47/23 polycyclic
• CPC Class Codes: C07C 67/293 by isomerisation; by change of size of the carbon skeleton
• CPC Class Codes: C07C 69/14 of monohydroxylic compounds
• CPC Class Codes: C07F 15/0073 Rhodium compounds
• CPC Class Codes: C07F 15/008 without a metal-carbon linkage

Abstract

Cationic rhodium bis(dioxaphosphorus heterocycle) complexes of the formula: ##STR1## in which R is preferably ##STR2## or (CH₂)_2-5, Y . . . Y is any backbone chain of 2-5 atoms, and L and L'"'"' are any stabilizing ligands, used in hydroformylation of olefins to obtain regioselectivity of branched aldehyde products. The formula of the catalyst may include substituents which do not interfere with the branched product regioselectivity of the catalyst as a whole. In the hydroformylation method the olefin is reacted with hydrogen and carbon monoxide in the presence of the catalyst at a temperature and pressure sufficient to permit the desired branched product regioselectivity.

Claims

1. A catalyst useful in the branched product regioselective hydroformylation of olefins, having the formula:

##STR10## wherein R is any group which includes 2-5 carbon atoms directly within the 1,3,2-dioxaphosphorus heterocyclic group and which does not interfere with the branched product regioselectivity of the catalyst as a whole, and Y . . . Y is [--O(CH₂)₂ O--] --O(CH₂)_y O--, [--(CH₂)_y --] --(CR⁴ R⁵)_y --, --(C₆ H₄)--, --O(o--C₆ H₄)O-- or --O--Si--O--, in which y is 2-5, [or --O(CR⁴ R⁵)_z O-- where z is 3-5] and R⁴ and R⁵ are hydrogen or any substituent which does not interfere with the ability of the final catalyst to be branched product regioselective, said catalyst being stabilized by coordination with one or more appropriate ligands.

2. A catalyst in accordance with claim 1, wherein R is --(CR¹ R²)_x -- in which x is 2-5, R¹ and R², alike or different, are hydrogen or any group which will not interfere with the ability of the catalyst as a whole to be branched product regioselective, or a phenyl group connected at ortho carbon atoms to the oxygen atoms of the dioxaphosphorus heterocycle, said phenyl group being unsubstituted or substituted by a substituent which will not interfere with the ability of the catalyst as a whole to be branched product regioselective.

3. A catalyst in accordance with claim 2, wherein x is 2.

4. A catalyst in accordance with claim 2, wherein R¹ and R², alike or different, are hydrogen, lower alkyl, phenyl or a carboxylato ester, wherein the alkyl, phenyl or carboxylato ester groups are unsubstituted or substituted by any group which will not interfere with the ability of the catalyst as a whole to be branched product regioselective.

5. A catalyst in accordance with claim 4, wherein R¹ and R², alike or different, are hydrogen or a carboxylato ester wherein the ester is an alkyl or aryl group.

6. A catalyst in accordance with claim 4, wherein R¹ and R², alike or different, are hydrogen or a carboxylato ester wherein the ester is an alkyl or aryl group.

7. A catalyst in accordance with claim 1, wherein said Y . . . Y group is --O(CH₂)_y O--, --(CH₂)_y --, --(C₆ H₄)--, --O(o--C₆ H₄)O-- or --O--Si--O--, in which y is 2-5.

8. A catalyst useful in the branched product regioselective hydroformylation of olefins, having the formula:

##STR11## wherein R is any group which includes 2-5 carbon atoms directly within the 1,3,2-dioxaphosphorus heterocyclic group and which does not interfere with the branched product regioselectivity of the catalyst as a whole, and Y . . . Y is --O(CH₂)_y O--, (CR⁴ R⁵)_y^-, --(C₆ H₄)--, --O(o--C₆ H₄)O-- or --O--Si--O--, in which y is 2-5, and R⁴ and R⁵ are hydrogen or any substituents which do not interfere with the ability of the final catalyst to the branched project regioselective, and L and L'"'"' are any ligand which complexes with the rhodium(I) atom in order to stabilize the molecule prior to use but which leaves the molecule in situ, and wherein the L and L'"'"' are both neutral, an anion is also present.

9. A catalyst in accordance with claim 8, wherein R is --(CR¹ R²)_x -- in which x is 2-5, R¹ and R², alike or different, are hydrogen or any group which will not interfere with the ability of the catalyst as a whole to be branched product regioselective, or a phenyl group connected at ortho carbon atoms to the oxygen atoms of the dioxaphosphorus heterocycle, said phenyl group being unsubstituted or substituted by a substituent which will not interfere with the ability of the catalyst as a whole to be branched product regioselective.

10. A catalyst in accordance with claim 9, wherein x is 2.

11. A catalyst in accordance with claim 9, wherein R¹ and R², alike or different, are hydrogen, lower alkyl, phenyl or a carboxylato ester, wherein the alkyl, phenyl or carboxylato ester groups are unsubstituted or substituted by any group which will not interfere with the ability of the catalyst as a whole to be branched product regioselective.

12. A catalyst in accordance with claim 11, wherein R¹ and R², alike or different, are hydrogen or a carboxylato ester wherein the ester is an alkyl or aryl group.

13. A catalyst in accordance with claim 8, wherein L and L'"'"' are an olefin, CO, a coordinating solvent, or both L groups combine into a diolefin, and said anion is also present.

14. A catalyst in accordance with claim 13, wherein said anion is BF₄^-, PF₆^-, ClO₄^- or a halide.

15. A catalyst useful in the branched product regioselective hydroformylation of olefins having the formula:

##STR12## wherein R is any group which includes 2-5 carbon atoms directly within the 1,3,2-dioxaphosphorus heterocyclic group and which does not interfere with the branched product regioselectivity of the catalyst as a whole, Y . . . Y is any chain of 2-7 atoms which does not interfere with the ability of the catalyst as a whole to be branched product regioselective, and L and L'"'"' are CO, a coordinating solvent, or both L groups combine into 1,5-cyclooctadiene, norbornadiene or 1,3,5-hexadiene.

16. A catalyst in accordance with claim 15, wherein said Y . . . Y group is --O(CH₂)_y O--, --(CH₂)_y --, --(C₆ H₄)--, --O(o--C₆ H₄)O-- or --O--Si--O--, in which y is 2-5.

17. A catalyst in accordance with claim 15, wherein R is --(CR¹ R²)_x -- in which x is 2-5, R¹ and R², alike or different, are hydrogen or any group which will not interfere with the ability of the catalyst as a whole to be branched product regioselective, or a phenyl group connected at ortho carbon atoms to the oxygen atoms of the dioxaphosphorous heterocycle, said phenyl group being unsubstituted or substituted by a substituent which will not interfere with the ability of the catalyst as a whole to be branched product regioselective.

18. A catalyst in accordance with claim 17, wherein x is 2.

19. A catalyst in accordance with claim 17, wherein R¹ and R², alike or different, are hydrogen, lower alkyl, phenyl or a carboxylato ester, wherein the alkyl, phenyl or carboxylato ester groups are unsubstituted or substituted by any group which will not interfere with the ability of the catalyst as a whole to be branched product regioselective.

20. A catalyst in accordance with claim 15, wherein said Y . . . Y group is --O(CH₂)_y O--, --(CH₂)_y --, --(C₆ H₄)--, --O(o--C₆ H₄)O-- or --O--Si--O--, in which y is 2-5.

21. A catalyst useful in the branched product regioselective hydroformylation of olefins, having the formula:

##STR13## wherein R is a phenyl group connected at ortho carbon atoms to the oxygen atoms of the dioxaphosphorus heterocycle, said phenyl group being unsubstituted or substituted by a substituent which does not interfere with the branched product regioselectivity of the catalyst as a whole, and Y . . . Y is any chain of 2-7 atoms which does not interfere with the ability of the catalyst as a whole to be branched product regioselective, said catalyst being stabilized by coordination with one or more appropriate ligands.