Process and connection component using an electrical resistor for the welding of plastic elements

• US 5,182,440 A
• Filed: 11/27/1990
• Issued: 01/26/1993
• Est. Priority Date: 11/29/1989
• Status: Expired due to Fees

• Current Assignee: Gaz de France
• Original Assignee: Gaz de France
• Inventors: Dufour, Denis, Fortin, Francois
• Primary Examiner(s): Reynolds, Bruce A.
• Assistant Examiner(s): SWITZER, MICHAEL
• Application Number:
  US07/618,408
• Time in Patent Office: 791 Days
• Field of Search: 219/535, 219/548, 219/517, 219/544, 219/510, 219/549, 219/528, 219/541, 219/522, 337/405, 337/403, 337/406, 337/299, 337/298, 337/297, 337/414, 337/415, 156/274.2, 156/379.7, 264/230, 264/272.11, 285/286
• US Class Current: 219/535
• CPC Class Codes: B29C 2793/009 after shaping
• CPC Class Codes: B29C 65/344 being a woven or non-woven fabric or being a mesh
• CPC Class Codes: B29C 65/3448 said ribbon, band or strip being perforated
• CPC Class Codes: B29C 65/3452 forming a sleeve, e.g. a wrap-around sleeve
• CPC Class Codes: B29C 65/346 being a coating or being printed, e.g. being applied as a paint or forming a printed circuit
• CPC Class Codes: B29C 65/3468 characterised by the means for supplying heat to said heated elements which remain in the join, e.g. special electrical connectors of windings B29C65/3668 takes precedence
• CPC Class Codes: B29C 65/3476 being metallic
• CPC Class Codes: B29C 65/348 with a polymer coating
• CPC Class Codes: B29C 65/4815 Hot melt adhesives, e.g. thermoplastic adhesives
• CPC Class Codes: B29C 65/5057 positioned between the surfaces to be joined B29C65/5035 takes precedence
• CPC Class Codes: B29C 66/112 Single lapped joints
• CPC Class Codes: B29C 66/1122 Single lap to lap joints, i.e. overlap joints B29C66/45, B29C66/472, B29C66/52272 take precedence
• CPC Class Codes: B29C 66/131 Single flanged joints, i.e. one of the parts to be joined being rigid and flanged in the joint area
• CPC Class Codes: B29C 66/30341 non-integral with the parts to be joined, e.g. making use of extra elements B29C65/562 takes precedence
• CPC Class Codes: B29C 66/5221 for forming coaxial connections, i.e. the tubular articles to be joined forming a zero angle relative to each other
• CPC Class Codes: B29C 66/52241 with two right angles, e.g. for making T-shaped pieces
• CPC Class Codes: B29C 66/5229 involving the use of a socket
• CPC Class Codes: B29C 66/71 characterised by the composition of the plastics material of the parts to be joined welding bar compositions B29C65/125
• CPC Class Codes: B29C 66/73774 the to-be-joined areas of both parts to be joined being semi-crystalline
• CPC Class Codes: B29C 66/73921 characterised by the materials of both parts being thermoplastics
• CPC Class Codes: B29C 66/91221 : of the parts to be joined
• CPC Class Codes: B29C 66/91311 : by measuring the heat generated by Joule heating or induction heating
• CPC Class Codes: B29C 66/91411 : of the parts to be joined, e.g. the joining process taking the temperature of the parts to be joined into account
• CPC Class Codes: B29C 66/91655 : by controlling or regulating the current intensity
• CPC Class Codes: B29C 66/919 : characterised by specific temperature, heat or thermal flux values or ranges specific electrical resistance values B29C66/81262
• CPC Class Codes: B29C 66/91921 : in explicit relation to another temperature, e.g. to the softening temperature or softening point, to the thermal degradation temperature or to the ambient temperature
• CPC Class Codes: B29C 66/91931 : in explicit relation to the fusion temperature or melting point of the material of one of the parts to be joined
• CPC Class Codes: B29C 66/949 : characterised by specific time values or ranges
• CPC Class Codes: B29K 2023/06 : PE, i.e. polyethylene
• CPC Class Codes: F16L 47/03 : Welded joints with an electrical resistance incorporated in the joint

Abstract

The invention relates to the welding of components made of heat-fusing plastic, using an electrical heating resistor arranged in the thickness of a connection component.

According to the invention, the resistor is a thin electrically conductive layer advantageously formed on a supporting film made of heat-fusing plastic and capable of causing the tearing of the layer at a specific temperature corresponding to the welding temperature of the components.

The invention is used particularly for the thermal welding of polyethylene pipes used in the gas industry.

Claims

1. A process for joining a connection component together with at least one other component by welding, each of said connection component and said at least one other component comprising a body made of a heat-fusing plastic, said process comprising:

placing opposite one another contiguous surfaces of said connection component and said at least one other component, said contiguous surfaces defining a welding zone;

providing said connection component with a resistive foil of electrically conductive material for the circulation of a current in said welding zone, said resistive foil being embedded in said connection component and being capable of splitting at a temperature substantially equal to a predetermined welding temperature;

circulating an electrical current through said resistive foil for heating said components to said welding temperature;

splitting said resistive foil in response to said temperature, said splitting of said resistive foil causing an interruption of said electrical current, whereby said electric current is terminated when said welding temperature exists in said welding zone.

2. A process according to claim 1 wherein the step of splitting includes:

splitting said electrically conductive foil by forming said resistive foil on a heat-fusing polymer supporting film which, substantially at said welding temperature of the components, has a coefficient of thermal expansion such that, at said temperature, the said heat-fusing polymer supporting film causes a mechanical tearing of said resistive foil.

3. A connection component of heat-fusing plastic, comprising;

said heat-fusing plastic having a front surface for connecting said component to a corresponding front surface of an element;

said component including a resistive foil of electrically conductive material embedded proximately to said front surface thereof for fusing said heat-fusing plastic surrounding it at said front surface and thereby for causing welding between said component and said element; and

said resistive foil having a thickness such that it breaks due to expansion of said heat-fusing plastic at a temperature between a fusion temperature of the plastic of said component and of said element and a maximum temperature of thermal damage of said component and said element.

4. A connection component according to claim 3 wherein said resistive foil is formed on a fusible supporting film embedded in said connection component;

said fusible supporting film having a coefficient of thermal expansion effective, at a temperature substantially equal to its fusion temperature, to produce sufficient thermal expansion to produce a mechanical break of said resistive foil.

5. A connection component according to claim 4 wherein said resistive foil and said fusible supporting film have a plurality of orifices passing therethrough, said orifices being filled with said heat-fusing plastic of said connection component for ensuring a continuity of plastic material.

6. A connection component according to claim 4 wherein said resistive foil forms a mesh network containing a plurality of perforations, and said supporting film is provided with a plurality of orifices therethrough, said orifices corresponding to and abutting said perforations, said orifices and said perforations being filled with said heat-fusing plastic of said connection component for ensuring a continuity of plastic material.

7. A connection component according to claim 4 wherein a fusion temperature of said supporting film is at least equal to that of said connection component and of said element and lower than that of said electrically conductive resistive foil.

8. A connection component according to claim 4 wherein said supporting film has a thickness between substantially 5×

10^-6 and 100×

10^-6 m and preferably equal to substantially 10×

10^-6 m and said electrically conductive resistive foil has a thickness between substantially 10^-8 and 10^-7 m.

9. A connection component according to claim 4 wherein said supporting film is made of one of the following materials:

polyester, polyamide 6, fluorinated polymers, crystalline polycarbonate, phenylene polysulphide and polyimide.

10. A connection component according to claim 3 wherein:

said connection component consists of a sleeve;

said elements to be joined together consist of pipes arranged end to end and inserted into said sleeve;

said sleeve including protective strips arranged opposite abutting ends of said pipes; and

a fusion temperature of said protective strips being higher than said fusion temperature of said sleeve for providing a protective barrier preventing fused material from flowing in said pipes.

11. A Connection component for tubes made of heat-fusing plastic;

said component consisting at least partially of heat-fusing material compatible with said plastic of said tubes;

said component having an inner welding surface for overlapping a corresponding outer welding surface of said tubes;

said component including a cylindrical resistive foil of electrically conductive material arranged in the vicinity of said inner surface thereof for fusing material surrounding said resistive foil and causing welding between said component and said overlapping surfaces; and

said resistive foil having a thickness permitting it to break at a temperature between a fusion temperature of said heat-fusing material and of said plastic and a maximum temperature of thermal damage to said heat-fusing material and to said plastic.

12. A connection component according to claim 11, wherein said resistive foil is formed on a fusible supporting film embedded in said connection component.

13. A connection component according to claim 12, wherein said resistive foil and said supporting film include a plurality of orifices therethrough, said orifices being filled with said heat-fusing material of said connection component for ensuring a continuity of plastic material.