Encapsulated meter with optical programmer

• US 5,184,064 A
• Filed: 03/25/1991
• Issued: 02/02/1993
• Est. Priority Date: 03/25/1991
• Status: Expired due to Term

• Current Assignee: Stewart & Stevenson LLC (Kirby Corporation)
• Original Assignee: Stewart & Stevenson Services, Inc. (Kirby Corporation)
• Inventors: Baten, Robert A., Vicknair, Bruce A.
• Primary Examiner(s): Strecker, Gerard R.
• Application Number:
  US07/675,368
• Time in Patent Office: 680 Days
• Field of Search: 324/96, 324/110, 324/116, 324/142, 324/156, 324/157, 264/272.11, 264/272.14, 264/272.15, 73/431, 361/364, 361/369, 340/870.02, 174/52.2, 336/96, 368/280, 368/283, 368/286, 368/289, 368/291, 455/89, 455/90, 455/128, 455/347, 364/483, 364/509-511
• US Class Current: 324/156
• CPC Class Codes: G01F 15/06 Indicating or recording devices
• CPC Class Codes: G01F 25/10 of flowmeters

Abstract

A totalizer and rate meter is totally enclosed within a permanently sealed, fluid tight body formed of a low cost, transparent epoxy material. The meter can be programmed in the field by means of an optical transmitter communicating with an optical receiver enclosed within the transparent body of the meter.

Claims

1. A meter, comprising:

optically programmable means for accumulating totals of a measured quantity;

means for displaying totals accumulated by said programmable means; and

optically transparent housing means in the form of a transparent aliphatic resin or epoxy resin molded around and completely encapsulating said programmable means and said displaying means, said programmable and displaying means being embedded in said housing means.

2. A meter according to claim 1, further comprising means for programming said accumulating means.

3. A meter according to claim 2 wherein said programming mans comprises an optical receiver adapted for detecting optical signals communicated through said housing means by an optical transmitter such that no physical contact need be made between the housing and the optical transmitter.

4. A meter according to claim 1, wherein said housing means comprises an enclosure formed by encapsulating said programmable means and said displaying means within a transparent body, said enclosure being adapted for mounting in a control panel.

5. An encapsulated meter for use in a harsh environment, comprising:

a programmable microprocessor for calculating rates of change of a measured quantity;

an optical receiver for receiving programming signals from an optical transmitter and sending programming signals to said microprocessor;

an electronic display for displaying rates calculated by said microprocessor; and

a housing of optically transparent epoxy molded completely around and sealing said microprocessor, said optical receiver and said electronic display from the harsh environment, said microprocessor, optical receiver, and electronic display being embedded in and in contact with said epoxy to provide structural support therefor.

6. A meter according to claim 5 further comprising means for programming said microprocessor.

7. A meter, comprising:

programmable means for accumulating totals of a quantity and providing an output signal;

means for displaying a quantity in response to said output signal from said programmable means;

means for completely encapsulating said programmable and displaying means in a durable, transparent aliphatic resin or epoxy resin in a manner which allows the meter to be read, reprogrammed, and operated indefinitely without necessitating removing the encapsulation and which completely and directly seals the programmable and displaying means against all contact with substances exterior of the meter; and

means for programming said programmable means optically through said encapsulating means.

8. A totalizer/rate for processing information signals from an external transducer, comprising:

an electronic processing system including

a printed circuit board having a plurality of electrical wires,

a display driver,

a programmable microprocessor for processing the information signals and communicating electrical signals to said display driver,

an electronic display powered by said display driver, and

an optical receiver for sending data to said microprocessor,

said display driver, microprocessor, electronic display and optical receiver electrically connected to said printed circuit board;

an integral optically transparent housing in the form of a transparent aliphatic resin or epoxy resin molded around and completely encapsulating and sealing said electronic processing system with said wires extending externally of said housing;

a connector strip electrically connected to said wires and thus to said printed circuit board, said connector strip being mounted externally to said housing and adapted to receive the information signals from the external transducer whereby the information signals are conducted via said wires to said circuit board and thence to said microprocessor; and

said housing having an integral window with said optical receiver facing said window and adapted to receive optical signals to reprogram said microprocessor.

9. The totalizer/rate meter of claim 8, wherein said window protrudes from said housing to be received within a cutout in an instrument panel.

10. The totalizer/rate meter of claim 8, further including internally threaded inserts molded into said housing for the attachment of said housing to an instrument panel.

11. The totalizer/rate meter of claim 10 wherein said inserts have a pull strength of at least 200 lbs.

12. The totalizer/rate meter of claim 8 wherein said housing includes a rear face having four tapered surfaces.

13. The totalizer/rate meter of claim 8 wherein said housing includes a recess for receiving said connector strip.

14. The totalizer/rate meter of claim 13 wherein said recess is sized to accommodate connector pins extending from said connector strip.

15. The totalizer/rate meter of claim 8 wherein said housing includes an aperture for said wires, said aperture being sealed with silicon sealant.

16. The totalizer/rate meter of claim 8 wherein said resin is a high impact, aliphatic epoxy resin.

17. The totalizer/rate meter of claim 8 wherein said printed circuit board includes a copper foil layer for limiting radio frequency and electromagnetic interferences.

18. The totalizer/rate meter of claim 8 wherein said microprocessor operates either in a totalizer mode or a rate mode and receives a series of digital pulses via said connector strip from the transducer.

19. The totalizer/rate meter of claim 18 wherein said microprocessor converts said impulses to a measured quantity which is communicated to said display driver which updates said electronic display.

20. The totalizer/rate meter of claim 8 wherein said optical receiver is adapted to receive optical signals from an optical transmitter and communicate the signals to said microprocessor.

21. The totalizer/rate meter of claim 8 wherein said electronic display is a liquid crystal digital display.

22. An optically programmable totalizer/rate meter, comprising:

an optically programmable meter, comprising;

means for receiving metering signals from an external transducer;

means for accumulating totals of a measured quantity based on said metering signals;

a connector strip for connection of said accumulating means to said external transducer;

a programmable microprocessor for processing totals accumulated by said accumulating means and generating information relating to rates and totals therefrom;

means for receiving optical programming signals from an external optical transmitter for programming said microprocessor; and

a liquid crystal display for displaying the information generated by said microprocessor;

said optically programmable meter embedded in an integral transparent epoxy housing molded around the completely encapsulating said meter, said housing including a front face and a rear face having four tapered surfaces and being otherwise adapted for attachment into an instrument panel; and

wires extending from said accumulating means through said housing to said connector strip, for electrical connection of said accumulating means to said connector strip.

23. The meter of claim 22 wherein said meter is capable of operating in either a totalizer or a rate mode.