Facility management system with improved return to automatic control

• US 5,184,122 A
• Filed: 01/31/1991
• Issued: 02/02/1993
• Est. Priority Date: 01/31/1991
• Status: Expired due to Fees

• Current Assignee: Johnson Controls Technology Company (Johnson Controls International plc)
• Original Assignee: Johnson Service Company
• Inventors: Nesler, Clay, Decious, Gaylon
• Primary Examiner(s): Yusko, Donald J.
• Assistant Examiner(s): Krakovsky, Michael
• Application Number:
  US07/648,590
• Time in Patent Office: 733 Days
• Field of Search: 340/870.16, 340/825.06, 307/38, 307/116, 318/590, 318/591, 318/610, 364/180, 364/181, 364/162, 237/2 A, 165/24, 165/25, 165/33
• US Class Current: 340/870.16
• CPC Class Codes: G05B 7/02 electric

Abstract

There is disclosed a control system for use, for example, in facility management which controls an environmental parameter to maintain the parameter at a given set point. A PID Controller is coupled to a remote sensor for generating a feedback signal responsive to the parameter level sensed by the remote sensor. The PID Controller is responsive to being coupled to a field device for providing the field device with an automatic control signal having a level derived from the sum of integral, derivative, and proportional actions to the feedback or error signal to place the field device under automatic control, and is responsive to being decoupled from the field device when the field device is under manual control for either terminating the generation of the automatic control signal or providing an estimate of a manual control signal. When recoupled to the field device, the PID Controller provides the field device with a control signal at an initial level based upon the level of a manually selected control signal, the last level of the automatic control signal provided to the field device prior to being decoupled from the field device or the last estimate of the manual control signal.

Claims

1. A control system wherein said automatic control means is of type which controls a parameter to maintain said parameter at a given set point, said control system comprising:

device means responsive to an automatic signal when under automatic control or a manually selected control signal when under manual control for effecting said parameter;

sensor means for sensing the level of said parameter and providing a feedback signal responsive to said sensed parameter level;

automatic control means coupled to said sensor means and being responsive to being coupled to said device means for generating an automatic control signal for said device means having a level derived from the sum of integral, derivative, and proportional actions to said feedback signal for automatically controlling said device means;

interface means coupled between said automatic control means and said device means for coupling said automatic control means to said device means to place said device means under automatic control and for decoupling said automatic control means from said device means for placing said device means under manual control of a manually selected control signal; and

said automatic control means being responsive to being decoupled from said device means by said interface means for terminating the generation of said automatic control signal and arranged for providing said automatic control signal to said device means at an initial level based upon the level of said manually selected control signal upon being recoupled to said device means by said interface means.

3. A control system as defined in claim 1 further including manual control means for providing said manually selected control signal and wherein said interface means is further coupled to said manual control means for providing said device means with said manually selected control signal.

4. A control system as defined in claim 3 wherein said interface means is further coupled to said automatic control means for providing said automatic control means with said level of said manually selected control signal.

5. A control system as defined in claim 4 wherein said interface means is arranged to provide said device means with said manually selected control signal until said automatic control means provides said automatic control signal at said initial level.

11. A control system as defined in claim 1 wherein said automatic control means is arranged to determine the level of said automatic control signal at periodic time intervals, and wherein said initial level is equal to the sum of the level of said manually selected control signal during the current time interval and said proportional action during the current time interval.

12. A control system as defined in claim 11 wherein said automatic control means is arranged to provide said automatic control signal for each time interval following the provision of said automatic control signal at said initial level at a level equal to the sum of said integral, derivative, and proportional actions.

2. A control system of the type which controls a parameter to maintain said parameter at a given set point, said control system comprising:

device means responsive to an automatic control signal when under automatic control or a manually selected control signal when under manual control for effecting said parameter;

sensor means for sensing the level of said parameter and providing a feedback signal responsive to said sensed parameter level;

automatic control means coupled to said sensor means and being responsive to being coupled to said device means for generating an automatic control signal for said device means having a level derived from the sum of integral, derivative, and proportional actions to said feedback signal for automatically controlling said device means;

interface means coupled between said automatic control means and said device means for coupling said automatic control means to said device means to place said device means under automatic control and for decoupling said automatic control means from said device means for placing said device means under manual control of a manually selected control signal; and

said automatic control means being responsive to being decoupled from said device means by said interface means for terminating the generation of said automatic control signal and arranged for storing the last level of said automatic control signal provided to said device means prior to being decoupled from said device means from said interface means and for storing the last level of said feedback signal received from said sensor means prior to being decoupled from said device means by said interface means wherein said automatic control means is responsive to being recoupled to said device means by said interface means for providing said automatic control signal to said device means at an initial level based upon said stored level of said automatic control signal plus a proportionality factor multiplied by the current feedback signal minus the stored level of said feedback signal.

6. A control system as defined in claim 2 wherein said automatic control means is responsive to being decoupled from said device means by said interface means for providing said control signals to said interface means during periodic intervals at levels based upon the level of said automatic control signal provided to said device means at the time said automatic control means was decoupled from said device means plus a proportionality factor multiplied by the current feedback signal minus the feedback signal at the time said automatic control means was decoupled from said device means, wherein said interface means include means for storing said levels of said automatic control signals provided by said automatic control means, and wherein said interface means is arranged to provide said device means with a control signal at a level equal to said control signal level when said automatic control means is recoupled to said device means and until said automatic control means provides said automatic control signal at said initial level.

7. A control system as defined in claim 6 wherein said interface means include decoupling means manually selectable for decoupling said automatic control means from said device means.

8. A system as defined in claim 7 wherein said interface means further includes manual control means for providing said device means with a manually selected control signal when said interface means has decoupled said automatic control means from said device means.

9. A control system as defined in claim 8 wherein said interface means is arranged to provide said automatic control means with a status signal indicative of the status of said interface means decoupling means.

10. A control system as defined in claim 9 wherein said automatic control means is responsive to said status signal for providing said second interface means with said automatic control signals.

13. A control system of the type which controls a parameter to maintain said parameter at a given set point, said control system comprising:

device means responsive to an automatic control signal when under automatic control or a manually selected control signal when under manual control for effecting said parameter;

sensor means for sensing the level of said parameter and providing a feedback signal responsive to said sensed parameter level;

automatic control means coupled to said sensor means and being responsive to being coupled to said device means for generating an automatic control signal for said device means having a level derived from the sum of integral, derivative, and proportional actions to said feedback signal for automatically controlling said device means;

interface means coupled between said automatic control means and said device means for coupling said automatic control means to said device means to place said device means under automatic control and for decoupling said automatic control means from said device means for placing said device means under manual control of a manually selected control signal; and

said automatic control means being responsive to being decoupled from said device means by said interface means for terminating the generation of said automatic control signal, and arranged for storing the last level of said automatic control signal provided to said device means prior to being decoupled from said device means by said interface means and wherein said automatic control means is responsive to being recoupled to said device means by said interface means for providing said automatic control signal to said device means at an initial level based upon said stored level of said automatic control signal, and arranged to determine the level of said automatic control signal at periodic time intervals, and wherein said initial level is equal to the sum of said stored level and said proportional action during the current time interval.

14. A control system as defined in claim 13 wherein said automatic control means is arranged to provide said automatic control signal for each time interval following the provision of said automatic control signal at said initial level at a level equal to the sum of said integral, derivative, and the proportional actions.

15. A facility management system of the type which controls a parameter to maintain said parameter at a given set point, said control system comprising:

a field device responsive to an automatic control signal when under automatic control or a manually selected control signal when under manual control for effecting said parameter;

a remote sensor for sensing the level of said parameter and providing a feedback signal responsive to said sensed parameter level;

automatic control means coupled to said remote sensor and being responsive to being coupled to said field device for generating an automatic control signal for said field device having a level derived from the sum of integral, derivative, and proportional actions to said feedback signal for automatically controlling said field device;

interface means coupled between said automatic control means and said device means for coupling said automatic control means to said device means to place said device means under automatic control and for decoupling said automatic control means from said device means for placing said device means under manual control of a manually selected control signal; and

said automatic control means being responsive to being decoupled from said field device by said interface means for terminating the generation of said automatic control signal and arranged for providing said automatic control signal to said field device at an initial level based upon the level of said manually selected control signal upon being recoupled to said field device by said interface means.

16. A facility management system as defined in claim 15 wherein said automatic control means is arranged to determine the level of said automatic control signal at periodic time intervals, and wherein said initial level is equal to the sum of the level of said manually selected control signal during the current time interval and said proportional action during the current time interval.

17. A facility management system as defined in claim 16 wherein said automatic control means is arranged to provide said automatic control signal for each time interval following the provision of said automatic control signal at said initial level at a level equal to the sum of said integral, derivative, and proportional actions.

19. A facility management system as defined in claim 15 further including manual control means for providing said manually selected control signal and wherein said interface means is further coupled to said manual control means for providing said field device with said manually selected control signal.

20. A facility management system as defined in claim 19 wherein said interface means is further coupled to said automatic control means for providing said automatic control means with said level of said manually selected control signal.

21. A facility management system as defined in claim 20 wherein said interface means is arranged to provide said field device with said manually selected control signal until said automatic control means provides said automatic control signal at said initial level.

18. A facility management system of the type which controls a parameter to maintain said parameter at a given set point, said control system comprising:

a field device responsive to an automatic control signal when under automatic control or a manually selected control signal when under manual control for effecting said parameter;

a remote sensor for sensing the level of said parameter and providing a feedback signal responsive to said sensed parameter level;

automatic control means coupled to said remote sensor and being responsive to being coupled to said field device for generating an automatic control signal for said field device having a level derived from the sum of integral, derivative, and proportional actions to said feedback signal for automatically controlling said field device;

interface means coupled between said automatic control means and said device means for coupling said automatic control means to said device means to place said device means under automatic control and for decoupling said automatic control means from said device means for placing said device means under manual control of a manually selected control signal; and

said automatic control means being responsive to being decoupled from said field device by said interface means for terminating the generation of said automatic control signal and arranged for storing the last level of said automatic control signal provided to said device means prior to being decoupled from said device means by said interface means and for storing the last level of said feedback signal received from said sensor means prior to being decoupled from said device means from said interface means wherein said automatic control means is responsive to being recoupled to said device means by said interface means for providing said automatic control signal to said device means at an initial level based upon said stored level of said automatic control signal plus a proportionality factor multiplied by the current feedback signal minus the stored level of said feedback signal.

22. A facility management system as defined in claim 18 wherein said automatic control means is responsive to being decoupled from said field device by said second interface means for providing said automatic control signal to said interface means during periodic intervals at levels based upon the level of said automatic control signal provided to said field device at the time said automatic control means was decoupled from said field device plus a proportional factor multiplied by the current feedback signal minus the feedback signal at the time said automatic control means was decoupled from said field device, wherein said interface means include means for storing said levels of said automatic control signals provided by said automatic control means and wherein said interface means is arranged to provide said field device with a control signal at a level equal to the last said stored automatic control signal level when said automatic control means is recoupled to said field device and until said automatic control means provides said automatic control signal at said initial level.

23. A facility management system as defined in claim 22 wherein said interface means include decoupling means manually selectable for decoupling said automatic control means from said field device.

24. A facility management system as defined in claim 23 wherein said interface means further includes manual control means for providing said field device with a manually selected control signal when said interface means has decoupled said automatic control means from said field device.

25. A facility management system as defined in claim 24 wherein said interface means is arranged to provide said automatic control means with a status signal indicative of the status of said interface means decoupling means.

26. A facility management system as defined in claim 25 wherein said automatic control means is responsive to said status signal for providing said interface means with said automatic control signals.

27. A facility management system of the type which controls a parameter to maintain said parameter at a given set point, said control system comprising:

a field device responsive to an automatic control signal when under automatic control or a manually selected control signal when under manual control for effecting said parameter;

a remote sensor for sensing the level of said parameter and providing a feedback signal responsive to said sensed parameter level;

automatic control means coupled to said remote sensor and being responsive to being coupled to said field device for generating an automatic control signal for said field device having a level derived from the sum of integral, derivative, and proportional actions to said feedback signal for automatically controlling said field device; and

interface means coupled between said automatic control means and said device means for coupling said automatic control means to said device means to place said device means under automatic control and for decoupling said automatic control means from said device means for placing said device means under manual control of a manually selected control signal;

said automatic control means being responsive to being decoupled from said field device by said interface means for terminating the generation of said automatic control signal, arranged for storing the last level of said automatic control signal provided to said field device prior to being decoupled from said field device by said interface means and wherein said automatic control means is responsive to being recoupled to said field device by said interface means for providing said automatic control signal to said device means at an initial level based upon said stored level of said automatic control signal, and arranged to determine the level of said automatic control signal at periodic time intervals, and wherein said initial level is equal to the sum of said stored level and said proportional action during the current time interval.

28. A facility management system as defined in claim 27 wherein said automatic control means is arranged to provide said automatic control signal for each time interval following the provision of said automatic control signal at said initial level at a level equal to the sum of said integral, derivative, and proportional actions.

29. A facility management system of the type which controls an environment parameter to maintain said parameter at a given set point, said facility management system comprising:

a field device responsive to an automatic control signal when under automatic control or a manually selected control signal when under manual control for effecting said environmental parameter;

a remote sensor for sensing the level of said environmental parameter and providing a feedback signal responsive to the sensed parameter level;

automatic control means coupled to said remote sensor and responsive to being coupled to said field device for generating an automatic control signal for said field device having a level derived from the sum of integral, derivative, and proportional actions to said feedback signal to place said field device under automatic control;

first interface means for coupling said automatic control means to and decoupling said automatic control means from said field device, said first interface means being arranged to provide said field device with said manually selected control signals upon decoupling said automatic control means from said field device;

said automatic control means being responsive to being decoupled from said field device by said first interface means when said field device is under manual control for terminatng the generation of said automatic control signal and being responsive to being recoupled to said field device by said first interface means for providing said automatic control signal to said field device at a first initial level based upon the level of said manually selected control signal upon being recoupled to said field device; and

second interface means coupled between said first interface means and said field device for coupling said first interface means to said field device, said second interface means being arranged for converting said automatic control signals to analog automatic control signals and including decoupling means for decoupling said first interface means and said automatic control means from said field device, and wherein said automatic control means is responsive to being decoupled from said field device by said second interface means for providing said automatic control signals to said second interface means during periodic intervals at levels based upon the level of said automatic control signal provide to said field device at the time said automatic control means was decoupled from said field device plus a proportionality factor multiplied by the current feedback signal minus the feedback signal at the time said automatic control means was decoupled from said field device.

30. A facility management system as defined in claim 29 wherein said second interface means is arranged for storing the levels of said automatic control signals after decoupling said field device from said automatic control means and wherein said second interface means is responsive to recoupling said field device to said automatic control means for providing said field device with a control signal at a level equal to the last stored level of said automatic control signals.

31. A facility management system as defined in claim 30 wherein said automatic control means is arranged to provide said field device with a control signal at an initial level based upon said last stored level during the first time interval after being recoupled to said field device by said second interface means.

32. A facility management system as defined in claim 31 wherein said automatic control means is arranged to provide said automatic control signal for each time interval following the provision of said automatic control signal at said initial level at a level equal to the sum o said integral, derivative, and proportional actions.