Leak detection

• US 5,184,504 A
• Filed: 05/30/1990
• Issued: 02/09/1993
• Est. Priority Date: 05/30/1990
• Status: Expired due to Term

• Current Assignee: Spring Patents Incorporated
• Original Assignee: Spring Patents Incorporated
• Inventors: Spring, G. Everett
• Primary Examiner(s): Williams, Hezron E.
• Assistant Examiner(s): BROCK, MICHAEL J
• Application Number:
  US07/530,613
• Time in Patent Office: 986 Days
• Field of Search: 73/40.5 R, 73/49.2 T, 73/49.2 R, 340/605
• US Class Current: 73/49.2
• CPC Class Codes: G01M 3/32 for containers, e.g. radiators

Abstract

Methods of and apparatus for detecting the leakage of fluids from containment vessels. The tank is surrounded by or lined with a generally fluidtight envelope, and a vacuum is applied to hold the envelope against the tank and thereby control and limit to a very small volume the space between the primary containment, be it the vessel or liner, and the envelope. Fluids escaping from the containment vessel collect in that space. Collected fluids are evacuated; and fluid withdrawal information is processed, providing an advisory if a leak occurs or continues and/or information on the magnitude of the leak. An indication of a possible leak can also be obtained by monitoring the pressure in the space between the containment vessel and the encapsulating envelope. A trend-bucking change in that pressure is also an indication of a possible leak. Other installations make use of a second system to detect and evaluate leaks into the installation from the surrounding environs.

Claims

1. A method of measuring the leakage from a primary containment means which comprises the steps of:

so arranging a vessel and an essentially fluidtight envelope as to provide primary and secondary containment means and a space of controlled volume between said containment means;

predicting the rate at which a substance released from the primary containment means will collect in said space in the absence of a leak in the primary containment means;

employing a high vacuum system to withdraw from said space the contained substance collected therein;

comparing the amount of the substance removed from said space with the amount of the substance predicted to have been collected in said space in the absence of a leak;

generating an advisory warning of a possible leak in the primary containment means if the amount actually removed exceeds to a determined extent the amount predicted to have been collected; and

employing a second low vacuum system to maintain in the space between the primary and secondary containment means a negative pressure which is of sufficient magnitude to keep the primary and secondary containment means in firm contact, thereby keeping the controlled volume space constant and making possible the accurate detection of very small leaks.

2. A method as defined in claim 1 in which the frequency and/or duration of the periods required to remove the collected contained substance from the space between the primary and secondary containment means is employed as a measure of the volume of collected contained substance removed from said space.

3. A method as defined in claim 2 in which the collected substance is pumped from the space between the primary and secondary containment means and it is the frequency with which the pump runs and/or the duration of the periods for which it runs that are employed as a measure of the contained substance actually removed from said space.

4. A method as defined in claim 1 in which the volume of the space between the primary and secondary containment means is small in comparison to the volume of the primary containment means and a small change in the release of a contained substance from the primary containment means will accordingly result in a large and readily detectable change in said space.

5. A method as defined in claim 1 in which a programmed data processing means is employed to compare the predicted accumulation of the contained substance in the space between the primary and secondary containment means with the amount of substance actually accumulated in and removed from said space and output the advisory warning of a possible leak if the actually accumulated and removed amount exceeds the predicted amount.

6. A method as defined in claim 1 which includes the steps of:

withdrawing from the controlled volume spaced fluid accumulated therein;

analyzing fluids withdrawn from said space for content and/or for contamination by substances from the surrounding environment; and

generating an advisory warning of a possible leak if the analyzed fluid is found to contain a substance other than one expected to be released in the absence of a leak from the primary containment means or the surrounding environs to the controlled volume space.

7. A system for detecting the leakage of fluid from a primary containment means into a space of controlled, essentially constant volume between the primary containment means and a secondary containment means, said system comprising:

means for periodically evacuating from said space contained substance collected in that space;

means for comparing the amount of contained substance actually evacuated from the space between the primary containment means and the secondary containment means with the amount of the contained substance that would be expected to collect in said space in the absence of a leak and providing an advisory warning of a possible leak if the amount of the contained substance actually evacuated from said space exceeds the amount of substance expected to collect in that space; and

a vacuum means for independently maintaining in said space of controlled volume a negative pressure which is of sufficient magnitude to keep the primary and secondary containment means in contact and thereby keep the volume of said space essentially constant.

8. A system as defined in claim 7 which includes:

means for withdrawing from the controlled volume space fluid accumulated therein; and

means for analyzing fluids withdrawn from said space for content and/or for containment by substances from the surrounding environment;

the advisory warning providing means having the capability of generating an advisory warning of a possible leak if the analyzed fluid is found to contain a substance other than one expected to be released in the absence of a leak from the primary containment means or the surrounding environs to be controlled volume space.

9. A system as defined in claim 7 in which one of said containment means has a bounding means and means so spacing the bounding means from the other containment means as to create a network of interconnected interstices constituting a space of small, controlled volume between said primary and secondary containment means.

10. A system of defined in claim 7 which has a catchment on the lower side of the primary containment means and communicating with the space between that means and the secondary containment means in which contained substance released from the primary containment means into said space can collect.

11. A system as defined in claim 7 in which the means for evacuating collected contained substance from the space between the primary containment means and the secondary containment means comprises means for pumping collected substance from said space.

12. A system as defined in claim 7:

in which one of said containment means is an envelope or liner, and

which has means for evacuating the space between the primary containment means and the secondary containment means to a negative pressure in the range of 5 to 10 psi, thereby making is possible to readily detect leaks in the envelope or liner.

13. A system as defined in claim 7 in which the primary containment means is a liner in the secondary containment means.

14. A system as defined in claim 13:

which has a porous containment means and an impermeable containment means; and

in which there is an impervious liner between the porous and impermeable containment means and the controlled volume space is defined by said impervious liner and the impermeable containment means.

15. A system as defined in claim 7 which has a standpipe with one section providing a catchment for contained substance released from the primary containment means into the space between the primary and secondary containment means, the means for evacuating contained substance comprising a vacuum line with an inlet in the standpipe.

16. A system as defined in claim 7 which has a catchment on the lower side of the primary containment means in which contained substance released into the space between the primary and secondary containment means can collect, the means for evacuating contained substance comprising a vacuum line having an inlet communicating with said catchment.

17. A system as defined in claim 7 which has:

an envelope encapsulating the secondary containment means and providing a second space of controlled, essentially constant volume between the envelope and the secondary containment means;

means for periodically evacuating from the second space between the secondary containment means and the encapsulating envelope substance released into that space from the surrounding environs and collected in the space; and

means for comparing the amount of substance actually evacuated from the space between the secondary containment means and the encapsulating envelope with the amount of the substance that would be expected to collect in said space in the absence of a leak and providing an advisory warning of a possible leak in the encapsulating envelope if the amount of the contained substance actually evacuated from said second, controlled volume space exceeds the amount of substance expected to collect in that space.

18. A system as defined in claim 17 in which one of the secondary containment means and the encapsulating envelope has means for so spacing said secondary containment means and said envelope as to create a network of interconnected interstices making up the controlled volume space between the secondary containment means and the encapsulating envelope.

19. A system as defined in claim 18 which includes means for maintaining a negative pressure in the space between the secondary containment means and the encapsulating envelope at a level high enough to keep the said envelope and said secondary containment means in contact and thereby accurately control the volume of said space.

20. A system as defined in claim 17 which has a catchment communicating with the space between the secondary containment mean and the encapsulating envelope in which contained substance released from the surrounding environs into said space can collect.

21. A system as defined in claim 17 in which the means for evacuating collected contained substance from the space between the secondary containment means and the encapsulating envelope comprises means for pumping collected substance from said space.

22. A system as defined in claim 21 in which the means for comparing the amount of contained substance actually evacuated from the space between the secondary containment means and the encapsulating envelope and the amount that is predicted to have been collected therein comprises means for comparing the duration of the periods for which the pumping means is operated and/or the frequency of operation of the pumping means with the duration of the periods for which the pumping means would be expected to operate and/or the expected frequency of operation in the absence of contained substance leaking from the surrounding environs into said second, controlled volume space.

23. A system as defined in claim 17 has a material with communicating interstices filling the interval between the secondary containment means and the encapsulating envelope and providing the controlled volume space between the secondary containment means and the encapsulating envelope.

24. A system as defined in claim 7 which has a material with communicating interstices filling the interval between the primary containment means and the secondary containment means and providing the controlled volume space between the primary and secondary containment means.

25. A system as defined in claim 7 in which the means for evacuating collected contained substance from the space between the primary containment means and the secondary containment means comprises a vacuum pump.

26. A system as defined in claim 7 in which the primary containment means is a liner in the secondary containment means.

27. A system as defined in claim 7:

which has a porous containment means and an impermeable containment means, and

in which there is an impervious liner between the porous containment means and the impermeable containment means and the controlled volume space is defined by the impervious liner and the impermeable containment means.

28. A system as defined in claim 7 which has:

an envelope encapsulating the secondary containment means and providing a second space of controlled, essentially constant volume between the envelope and the secondary containment means;

a vacuum pump for creating a negative pressure in said second, controlled volume space;

means for predicting the frequency and/or duration of the periods the vacuum pump will operate to keep the negative pressure in said second space at the level it would be absent pressure increases not related to leakage of a substance thereinto from the surrounding environs;

means for ascertaining the frequency and/or duration of the periods in which the vacuum producing means actually operates; and

means for comparing the actual and predicted operation of the vacuum pump and outputting an advisory if the actual operation of the vacuum pump exceeds the predicted operation of the vacuum pump.

29. A leak detection system as defined in claim 28 comprising means for identifying the magnitude of a leak in the encapsulating envelope which includes:

means for evacuating from the second, controlled volume space between the secondary containment means and the encapsulating envelope contained substance released to that space;

means for measuring the amount of contained substance evacuated from said space; and

means for ascertaining the difference between the amount of substance evacuated from said space and the amount of substance predicted to have been collected therein and for generating an output in which the magnitude of a leak is related to said volume difference.

30. A system as defined in claim 28:

which includes means for evacuating from the space between the secondary containment means and the encapsulating envelope substance released to that space, and

in which the means for ascertaining the difference between the amount of contained substance actually evacuated from the space between the secondary containment means and the encapsulating envelope and the amount of contained substance that is predicted to have been collected therein comprises means for comparing the duration and/or frequency of the periods for which the substance evacuating means is operated with the duration and/or frequency of the periods for which said means would be operated in the absence of contained substance leaking from the surrounding environs into said second, controlled volume space.

31. A system as defined in claim 28 in which at least the secondary containment means or the encapsulating envelope has means so spacing the secondary containment means and the encapsulating envelope as to create a network of interconnected interstices constituting the second space of small, controlled volume between said envelope and said secondary containment means.

32. A system as defined in claim 28 which includes means for maintaining a negative pressure in the second, controlled volume space between the secondary containment means and the encapsulating envelope at a level high enough to keep the envelope and the secondary containment means in contact and thereby accurately control the volume of said space.

33. A system as defined in claim 28 which has a catchment, on the lower side of the primary containment means and communicating with the space between the secondary containment means and the encapsulating envelope in which contained substance released from the encapsulating envelope into that space can collect.

34. A system as defined in claim 7 in which:

the means for comparing the amount of contained substance actually evacuated from the space between the primary containment means and the secondary containment means and the amount that would be expected to have been collected therein comprises a data processing means for comparing the duration of the periods for which the pumping means is operated and/or the frequency of operation of the pumping means with the duration of the periods for which the pumping means would be expected to operate and/or the expected frequency of operation in the absence of contained substance leaking form said primary containment vessel into said space, said data processing means having means for storing data identifying the duration of the periods for which the pumping means would be expected to operate and/or the expected frequency of operation in the absence of contained substance leaking from said primary containment vessel into the space between the primary and secondary containment means.

35. A method of measuring the leakage from a primary containment means which comprises the steps of:

so arranging a vessel and an essentially fluidtight envelope as to provide primary and secondary containment means and a space of controlled volume between said containment means;

predicting the rate at which a substance released from the primary containment means will collect in said space in the absence of a leak in the primary containment means; and

generating an advisory warning of a possible leak in the primary containment means if the amount actually removed exceeds to a determined extent the amount predicted to have been collected;

the amount of contained substance expected to collect in the controlled volume space between the primary and secondary containment means being predicted by;

calculating the rate at which contained substance would be expected to be released from the primary containment means to the space of controlled volume by permeation, storing the thus calculated trend information, and projecting from the stored trend information a time-related increase in the volume of the contained substance in the controlled volume space between the primary and secondary containment means attributable to the release of contained substance from the primary containment means to said controlled volume space by permeation.

36. A system for detecting the leakage of fluid from an essentially rigid primary containment means into a space between the primary containment means and a flexible secondary containment means in which the primary containment means is encapsulated, said system comprising:

means for maintaining a negative pressure in the space between the primary containment means and the secondary containment means at a level high enough to keep the primary and secondary containment means in contact and thereby accurately control the volume of the space therebetween;

means for periodically evacuating from the space between the primary containment means and the secondary containment means contained substance collected in that space; and

means for comparing the amount of contained substance actually evacuated from the space between the primary containment means and the secondary containment means with the amount of the contained substance that would be expected to collect in said space in the absence of a leak and providing an advisory warning of a possible leak if the amount of the contained substance actually evacuated from said space exceeds the amount of substance expected to collect in that space.