Tube for heat exchangers and a method for manufacturing the tube

• US 5,186,250 A
• Filed: 04/29/1991
• Issued: 02/16/1993
• Est. Priority Date: 05/11/1990
• Status: Expired due to Term

• Current Assignee: Showa Denko KK (Resonac Holdings Corp.)
• Original Assignee: Showa Aluminum Kabushiki Kaisha
• Inventors: Hirano, Hirosaburo, Suzuki, Katsuhisa, Tokutake, Toshinori, Ouchi, Wataru
• Primary Examiner(s): Flanigan, Allen J.
• Application Number:
  US07/693,955
• Time in Patent Office: 659 Days
• Field of Search: 165/152, 165/177, 165/183, 29/890.049, 29/890.053
• US Class Current: 165/177
• CPC Class Codes: F28D 1/0316 Assemblies of conduits in parallel F28D1/0325, F28D1/035 take precedence
• CPC Class Codes: F28D 1/0391 a single plate being bent to form one or more conduits
• CPC Class Codes: F28D 2021/0084 Condensers
• CPC Class Codes: F28F 2001/027 with dimples
• CPC Class Codes: F28F 2275/122 by crimping, caulking or clinching
• CPC Class Codes: F28F 3/04 the means being integral with the element
• CPC Class Codes: F28F 3/042 in the form of local deformations of the element
• CPC Class Codes: F28F 3/044 the deformations being pontual, e.g. dimples
• CPC Class Codes: Y10T 29/49373 Tube joint and tube plate structure
• CPC Class Codes: Y10T 29/49378 Finned tube
• CPC Class Codes: Y10T 29/49391 Tube making or reforming

Abstract

A tube for heat exchangers is a flat tube which either comprises a pair of plane walls which are spaced a predetermined distance from one another, the plane walls respectively having lateral ends integrally connected to each other by a U-shaped bent portion, the plane walls further having other lateral ends which abut against and are tightly secured to one another, or alternatively, the flat tube comprises a pair of preformed plates having abutted and soldered portions at both lateral ends. The tube further comprises one or more curved lugs integral with and protruding inwardly from an inner surface of each plane wall, and the curve lugs respectively have innermost tops so that the innermost tops protruding from one plane wall bear against the inner surface of the other plane wall or against the innermost tops of the other curved lugs protruding from said other plane wall. Th tube is thus of an improved pressure resistance despite its minimized height or thickness, and the manufacturing process of the tube permits the production of tubes at a high productivity and lower manufacturing cost.

Claims

1. A tube for heat exchangers, the tube comprising:

a pair of plane walls spaced a predetermined distance from one another;

each plane wall having a lateral end integrally connected to the lateral end of the other wall by a U-shaped bent portion;

each plane wall having an opposite lateral end which abuts against and is tightly secured to the opposite lateral end of the other wall to define a flat configuration of the tube;

each plane wall including at least one curved lug, said lug being a folded, two ply portion of the plane wall, said lug and the remaining portion of the plane wall being a one-piece, integral unit;

the curved lug of one plane wall protruding towards the other plane wall and having an innermost top bearing against and being brazed to the inner surface of the other plane wall;

said tube being made from a brazing sheet comprising a core material having both sides coated with a brazing layer.

2. A tube according to claim 1, wherein the curved lugs divide an internal space between the end walls into a plurality of separate coolant paths.

3. A tube according to claim 1, wherein the other lateral ends of the plane walls comprise creased edges which are abutted in parallel with and soldered integral with each other.

4. A tube according to claim 3, wherein the creased edges extend inwardly of the tube.

5. A tube for heat exchangers, the tube comprising:

a pair of preformed plates spaced a predetermined distance from one another;

the preformed plates being tightly secured to one another at both lateral ends to define a flat configuration of the tube;

one or more curved lugs protruding inwardly from an inner surface of each preformed plate, said lugs being folded, two-ply portions of the plates, the lugs and the remaining portion of each plate being a one-piece, integral unit; and

the curved lugs respectively having innermost tops, wherein the innermost tops of the curved lugs protruding from one preformed plate bear against and are fixedly secured to the inner surface of the other preformed plate or to the innermost tops of the other curved lugs protruding from said other preformed plate.

6. A tube according to claim 5, wherein both lateral ends of the preformed plates comprise L-shaped bent portions which are abutted in parallel with and soldered integral with each other.

7. A tube according to claim 6, wherein the L-shaped bent portions protrude outwards.

8. A tube according to claim 7, wherein the L-shaped bent portions of one preformed plate comprise U-shaped ends in which the other L-shaped bent portions of the other preformed plate are embraced, respectively.

9. A tube according to claim 7, wherein each L-shaped bent portion of one preformed plate comprises a plurality of tongues which protrude outwards to be received respectively in cutouts formed through each L-shaped bent portion of the other preformed plate, with the tongues being folded down inwards to secure the the former L-shaped portion to the latter one.

10. A tube according to claim 7, wherein each L-shaped bent portion of one preformed plate comprise ribs which protrude towards the other preformed plate so as to penetrate holes formed through the other L-shaped bent portions of the other preformed plate, wherein tops of the ribs are distressed to retain the ribs in the holes, respectively.

11. A tube for heat exchangers, the tube comprising:

a pair of plane walls spaced a predetermined distance from one another;

each plane wall having a lateral end integrally connected to the lateral end of the other wall by a U-shaped bent portion;

each plane wall having an opposite lateral end fixedly secured to the opposite lateral end of the other wall to define a flat configuration for the tube;

at least one curved lug in each plane wall, said lug being an integral portion of the plane wall;

the curved lug of one plane wall protruding toward the other plane wall and having an innermost top which bears against and is secured to the inner surface of the other plane wall or to the innermost top of a curved lug of the other plane wall;

the opposite lateral ends including creased edges which abut one another and are fixedly secured to each other, said creased edges extending in parallel inwardly of the tube.

12. A tube for heat exchangers, the tube comprising:

a pair of preformed plates spaced a predetermined distance from one another;

the preformed plates being tightly secured to one another at both lateral ends to define a flat configuration for the tube;

one or more curved integral with and protruding inwardly from an inner surface of each preformed plate;

the curved lugs respectively having innermost tops, wherein the innermost tops of the curved lugs protruding from one preformed plate bear against and are secured to the inner surface of the other preformed plate or to the innermost tops of the other curved lugs protruding from said other preformed plate;

both lateral ends of the preformed plates including L-shaped bent portions which abut in parallel with one another and are fixedly secured together, said L-shaped bent portions protrude outwardly of the tube;

the bent portion of one preformed plate including at least one rib which protrudes toward the other preformed plate to penetrate a hole formed through the other L-shaped bent portion of the other preformed plate, wherein the top of the rib is distressed to retain the rib in the hole.