Method of preloading superconducting coils by using materials with different thermal expansion coefficients

• US 5,187,859 A
• Filed: 08/23/1990
• Issued: 02/23/1993
• Est. Priority Date: 08/23/1990
• Status: Expired due to Fees

• Current Assignee: United States Of America As Represented By The Department Of Energy
• Original Assignee: United States Department of Energy (Government of the United States of America)
• Inventors: Heim, Joseph R.
• Primary Examiner(s): Gorski, Joseph M.
• Application Number:
  US07/571,361
• Time in Patent Office: 915 Days
• Field of Search: 29/599, 29/447, 29/452, 29/605, 335/216
• US Class Current: 29/599
• CPC Class Codes: H01F 41/048 Superconductive coils
• CPC Class Codes: H01F 6/06 Coils, e.g. winding, insulating, terminating or casing arrangements therefor
• CPC Class Codes: Y10T 29/49014 Superconductor
• CPC Class Codes: Y10T 29/49071 by winding or coiling

Abstract

The invention provides a high magnetic field coil. The invention provides a preloaded compressive force to the coil maintain the integrity of the coil. The compressive force is obtained by reinforcing the coil with two materials of different thermal expansion rates and then heating the coil to 700° C. to obtain the desired compression. The embodiment of the invention uses Nb₃ Sn as the conducting wire, since Nb₃ Sn must be heated to 700° C. to cause a reaction which makes Nb₃ Sn superconducting.

Claims

1. A method of manufacturing a superconducting coil, comprising the steps of:

surrounding wire which becomes superconducting upon subsequent heating with a first reinforcing material with a thermal expansion rate;

surrounding the wire and first reinforcing material with electrical insulation;

winding the wire surrounded by first reinforcing material and electrical insulation on a winding means thereby providing a first plurality of layers with an outer layer;

winding a cable of a second reinforcing material, with a thermal expansion rate greater than the thermal expansion rate of the first reinforcing material, around the outer layer of the first plurality of layers so that a first layer of the cable of the second reinforcing material is formed around the first plurality of layers;

winding a layer of the wire surrounded by first reinforcing material and electrical insulation around the first layer of cable of the second reinforcing material;

winding a second layer of the second reinforcing material around the layer of wire around the first layer of cable of the second reinforcing material;

whereby a coil is formed;

heating the coil to a temperature greater than 300°

C. thereby making the wire superconducting; and

cooling the coil to a temperature equal to or less than room temperature;

whereby the coil is radially preloaded.

2. The method as claimed in claim 1, wherein the wire comprises a plurality of wire components formed into a cable.

3. The method as claimed in claim 2, wherein the surrounding of the wire with the first reinforcing material is accomplished by placing the cable in a conduit wherein the walls of the conduit are made of the first reinforcing material.

4. The method as claimed in claim 3, wherein the surrounding of the wire and first reinforcing material with insulation comprises wrapping a glass or ceramic tape around the conduit.

5. The method as claimed in claim 4, wherein the surrounding of the wire and first reinforcing material with insulation further comprises impregnating the insulation with epoxy.

6. The method as claimed in claim 5, wherein the glass or ceramic tape is porous.

7. The method as claimed in claim 1, wherein the surrounding of the wire and first reinforcing material with insulation comprises wrapping a glass or ceramic tape around the wire and first reinforcing material.

8. The method as claimed in claim 7, wherein the surrounding of the wire and first reinforcing material with insulation further comprises impregnating the insulation with epoxy.

9. The method as claimed in claim 8, wherein the glass or ceramic tape is porous.

10. The method as claimed in claim 1, wherein the wire is made of a plurality of unreacted metals.

11. The method as claimed in claim 10, wherein the heating of the coil to a temperature greater than 300°

C. reacts the plurality of unreacted metals to make the wire superconducting.

12. The method as claimed in claim 11, wherein the superconducting wire is Nb₃ Sn and wherein the coil is heated to a temperature substantially equal to or greater than 700°

C.

13. The method as claimed in claim 12, wherein the wire comprises a plurality of wire components formed into a cable.

14. The method as claimed in claim 13, wherein the surrounding of the wire with the first reinforcing material is accomplished by placing the cable in a conduit wherein the walls of the conduit are made of the first reinforcing material.

15. The method as claimed in claim 14, wherein the surrounding of the wire and first reinforcing material with insulation comprises wrapping a glass or ceramic tape around the conduit.

16. The method as claimed in claim 15, wherein the surrounding of the wire and first reinforcing material with insulation further comprises impregnating the insulation with epoxy.

17. The method as claimed in claim 16, wherein the glass or ceramic tape is porous.

18. The method as claimed in claim 17, wherein the first reinforcing material is Incoloy 908 steel and the second reinforcing material is A286 steel.

19. The method as claimed in claim 18, including performing each of the winding steps until there are at least 12 alternating layers of the wire surrounded by the first reinforcing material, and the second reinforcing material.