Food shelving and cycling system

• US 5,188,020 A
• Filed: 10/11/1991
• Issued: 02/23/1993
• Est. Priority Date: 10/11/1991
• Status: Expired due to Fees

• Current Assignee: Kamal M. Buchnag
• Original Assignee: Kamal M. Buchnag
• Inventors: Buchnag, Kamal M.
• Primary Examiner(s): Simone, Timothy F.
• Application Number:
  US07/775,775
• Time in Patent Office: 501 Days
• Field of Search: 99/325, 99/334, 99/335, 99/331, 99/338, 99/357, 99/359, 99/360, 99/443 C, 99/474, 99/476, 99/468, 99/483, 99/484, 221/150 R, 221/150 A, 221/150 HC, 186/56, 186/55, 186/52, 186/49, 186/38, 312/236, 219/214
• US Class Current: 99/468
• CPC Class Codes: B65B 69/00 Unpacking of articles or materials, not otherwise provided for
• CPC Class Codes: G07F 11/58 the articles being supported on or by endless belts or like conveyors
• CPC Class Codes: G07F 17/0078 Food articles which need to be processed for dispensing in a hot or cooked condition, e.g. popcorn, nuts
• CPC Class Codes: G07F 9/02 Devices for alarm or indication, e.g. when empty; Advertising arrangements in coin-freed apparatus alarms or warning devices indicating the interruption of flow to be metered G07F15/10
• CPC Class Codes: G07F 9/105 Heating or cooling means, for temperature and humidity control, for the conditioning of articles and their storage dispensers for food articles requiring a processing by temperature treatment or conditioning before they are ready for dispensing G07F17/0064

Abstract

A food shelving and cycling system for wrapped food items includes an elongated shelf for storing wrapped food items and unwrapping apparatus for separating each food item from its wrapping. Sensors mounted within the floor of the shelf and a controller monitor the time that a wrapped food item is positioned within the shelf and initiates its removal from the shelf if the food item is positioned within the shelf in excess of a desired period of time. The system includes heating components for heating the food items until removed from the shelf, and the unwrapping apparatus facilitates the division of a food item and its wrapping into edible and non-edible refuse.

Claims

1. A shelving and cycling system for a wrapped food item comprising:

a frame;

an elongated shelf for storing a wrapped food item and including an entrance end through which a wrapped food item is placed into the shelf and an exit end through which a wrapped food item is removed from the shelf, the shelf being supported by the frame in a canted orientation so that a wrapped food item placed onto the shelf through the entrance end is gravitationally directed toward the exit end of the shelf;

a gate assembly associated with the shelf including a gate movably mounted adjacent the exit end of the shelf for movement between a closed position at which the gate prevents the food item for gravitationally exiting the shelf through the exit end thereof and an opened position at which the food item is permitted to gravitationally move through the exit end of the shelf and means for moving the gate between the opened and closed positions;

means associated with the gate moving means for initiating movement of the gate to its opened position upon the occurrence of a predetermined event to permit the food item to gravitationally exit the exit end of the shelf; and

sensor means associated with the shelf for sensing the presence of a food item positioned within the shelf, and the associated means is connected to the sensor means for monitoring the period of time that a food item is positioned within the shelf and for initiating the movement of the gate to its opened position upon the passage of the prescribed period of time.

2. The system as defined in claim 1 wherein the sensing means includes a sensor disposed adjacent the exit end of the shelf for sensing the presence of a food item adjacent the gate for monitoring the food item which has been positioned within the shelf for the longest period of time.

3. The system as defined in claim 2 wherein the gate assembly is a first gate assembly, the gate of the first gate assembly is a first gate and the system includes a second gate assembly including a second gate movably mounted at a predetermined location along the length of the shelf intermediate of the entrance end and exit end thereof for movement between a closed position at which the second gate prevents a food item from gravitationally advancing along the shelf toward the exit end thereof and an opened position at which the food item is permitted to gravitationally move past the second gate toward the exit end of the shelf and means for moving the second gate between its opened and closed positions, and

said associated means is connected to the means for moving the second gate for initiating the movement of the second gate to its opened position upon the closing of the first gate so that a food item positioned adjacent the second gate is permitted to advance along the shelf toward the gate of the first gate assembly.

4. The system as defined in claim 1 further comprising separating means supported by the frame for separating the food item from its wrapping, and

means interposed between the exit end of the shelf and the separating means for routing the wrapped food item which is directed off the exit end of the shelf to the separating means.

5. The system as defined in claim 4 wherein the wrapped food item is wrapped in a relatively thin sheet of wrapping material and the separating means is adapted to grasp the thin sheet and move the thin sheet in a manner which permits the food item to gravitationally separate from the sheet.

6. The system as defined in claim 4 wherein the wrapping of the wrapped food item is a box-like container having a top portion and a bottom portion which are joined to one another with a hinge along one side of the container and interlocked with a tab on the side of the box opposite the hinge, and

the separating means is adapted to grasp one of the top and bottom portions of the container, dislodge the top and bottom portions from their interlocked conditions and move the grasped container portion in a manner which permits the food item to gravitationally separate from the container.

7. The system as defined in claim 1 further including means for heating food items positioned within the shelf.

8. The system as defined in claim 7 wherein the shelf includes a floor and the heating means includes a steam generator for generating steam, and the system further includes a conduit connected between the steam generator and the shelf for conducting steam from the generator to the shelf where the floor of the shelf is heated by the generated steam.

9. A food warmer and cycling system for wrapped food items comprising:

a frame;

an upper section including a plurality of elongated shelves arranged in a side-by-side arrangement and supported by the frame so that one end of each shelf is elevated above the other end of the shelf, the elevated end of the shelf providing an entrance end through which a wrapped food item is placed into the shelf and the lower end of the shelf providing an exit end through which a wrapped food item is removed from the shelf so that a wrapped food item placed into the shelf through the entrance end is gravitationally directed toward the exit end of the shelf;

gate means including a first gate movably mounted adjacent the exit end of each shelf for movement between a closed position at which the first gate prevents a food item from gravitationally exiting the shelf through the exit end thereof and an opened position at which the food item is permitted to gravitationally move through the exit end of the shelf and means for moving the first gate between its opened and closed positions;

said gate means including a second gate movably mounted intermediate of the entrance end and exit end of each shelf for movement between a closed position at which the second gate prevents the advance of a food item positioned adjacent the second gate toward the shelf exit end and an opened position at which a food item positioned adjacent the second gate is permitted to gravitationally move past the second gate toward the exit end of the shelf and means for moving the second gate between its opened and closed positions; and

means associated with the means for moving the first and second gates for initiating movement of each of the first gate and the second gate to its opened position upon the occurrence of a predetermined event to permit a food item to gravitationally move along or off of the shelf.

10. The system as defined in claim 9 further comprising sensor means associated with the shelf for sensing the presence of a food item positioned within the shelf, and the associated means connected to the sensor means for monitoring the period of time that a food item is positioned within the shelf and for initiating the movement of at least one of the gates to its opened position upon the passage of a predetermined period of time.

11. The system as defined in claim 10 further comprising a storage area for cold food items and the associated means includes a controller for monitoring the number of cold food items contained within the storage area.

12. The system as defined in claim 9 wherein the sensing means includes a sensor disposed adjacent the exit end of the shelf for sensing the presence of a food item adjacent the gate for monitoring the food item which has been positioned within the shelf for the longest period of time.

13. The system as defined in claim 9 further comprising separating means supported by the frame for separating the food item from the wrapping, and

means interposed between the exit end of the shelf and the separating means for routing the wrapped food item which is directed off the exit end of the shelf to the separating means.

14. The system as defined in claim 13 wherein the wrapped food item is wrapped in a relatively thin sheet of wrapping material and the separating means is adapted to grasp the thin sheet and move the thin sheet in a manner which permits the food item to gravitationally separate from the sheet.

15. The system as defined in claim 13 wherein the wrapping of the wrapped food item is a box-like container having a top portion and a bottom portion which are joined to one another with a hinge along one side of the container and interlocked with a tab on the side of the box opposite the hinge, and

the separating means is adapted to grasp one of the top and bottom portions of the container, dislodge the top and bottom portions from their interlocked conditions and move the grasped container portion in a manner which permits the food item to gravitationally separate from the container.

16. The system as defined in claim 13 further including means for heating food items positioned within the shelf.

17. The system as defined in claim 16 wherein the shelf includes a floor and the heating means includes a steam generator for generating steam, and the system further includes a conduit connected between the steam generator and the shelf for conducting steam from the generator to the shelf where the floor of the shelf is heated by the generated steam.