Electrical connector with integral strain relief and mount, and overtemperature indicator

• US 5,188,542 A
• Filed: 12/05/1991
• Issued: 02/23/1993
• Est. Priority Date: 12/05/1991
• Status: Expired due to Fees

• Current Assignee: Gray Ballman
• Original Assignee: Gray Ballman
• Inventors: Ballman, Gray
• Primary Examiner(s): DESMOND, EUGENE
• Application Number:
  US07/803,181
• Time in Patent Office: 446 Days
• Field of Search: 361/105, 361/106, 361/119, 340/636, 340/654, 340/656, 439/462, 439/465, 439/490, 439/620, 439/695, 439/696, 439/456, 439/457
• US Class Current: 439/620.22
• CPC Class Codes: H01R 13/512 assembled by screw or screws
• CPC Class Codes: H01R 13/58 Means for relieving strain on wire connection, e.g. cord grip , for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable for flat or ribbon cables H01R12/771
• CPC Class Codes: H01R 13/6683 with built-in sensor
• CPC Class Codes: H01R 13/6691 with built-in signalling means H01R13/717 takes precedence

Abstract

An electrical connector of generally clam-shell construction includes an integral mount at the cable end of only one connector half to thereby provide an integral mount for a flexible strain relief. Additionally, a P.C. board mounted overtemperature sensing circuit is contained within the connector to sense an overtemperature condition inside the connector itself and illuminate an LED to provide a visual indication to an operator that an overtemperature condition has occurred. The LED remains illuminated so long as the connector is connected in circuit with the battery being charged and will remain so even after the battery charger'"'"'s automatic circuitry reduces or cuts off charger power to the circuit. The circuit automatically resets itself for reuse upon disconnection (and cooling) of the connector from the charging circuit.

Claims

1. An electrical plug-in connector, said connector having a multi-part case, and an electrical cord terminated in said case, said case being split generally longitudinally into two parts, one of said parts having means for substantially entirely surrounding and securing said electrical cord at an end thereof, said other part being shorter in length than said one part, said other part matching and lining up with a connection end of said one part, and said one of said parts having said cord securing means including a cord end substantially larger than the cord end of the other of said parts so that the cord end of said one part comprises substantially the entirety of the cord end of said connector case.

2. The connector of claim 1 further comprising a cord strain relief, said securing means having means for securing said cord strain relief.

3. The connector of claim 2 wherein said securing means includes means defining a hole in said one part, said hole being adapted for receiving and securing said strain relief and cord.

4. The connector of claim 1 further comprising means for sensing an overtemperature condition as said connector is connected to a source of electrical power, and means for providing an indication thereof to an operator.

5. The connector of claim 4 wherein said indicator means includes means for maintaining said indication despite a reduction of temperature of said connector below said overtemperature condition.

6. The connector of claim 5 wherein said indication means includes means for maintaining said indication for so long as said connector is connected to said source of electrical power.

7. The connector of claim 6 wherein said connector is a male type connector including at least one blade adapted for insertion into a female receptacle, and wherein said indication means includes means for resetting itself upon removal of said connector from said receptacle.

8. The connector of claim 7 wherein said indicator means includes an electronic circuit and said sensing means includes a thermistor in circuit with said electronic circuit.

9. The connector of claim 8 wherein said electronic circuit includes an LED, said LED comprising a visual indication to said operator of an overtemperature condition upon illumination thereof.

10. The connector of claim 9 wherein said connector is in circuit with a battery charger, and said connector is adapted for conducting a charging current into said receptacle to thereby charge a battery, and said battery charger has means for switching off said charging current upon completion of a charging cycle, so that said sensing means will sense an overtemperature condition created during said charging cycle, illuminate said LED, and maintain said LED illuminated after said charging current is switched off.

11. The connector of claim 9 further comprising a P.C. board, said P.C. board having means for mounting said electronic circuit, and said case having means for internally mounting said P.C. board.

12. The connector of claim 11 wherein said case has an opening therein, said opening being positioned to receive said LED to thereby locate said LED and P.C. board inside said case.

13. An electrical plug-in connector, said connector including means for sensing an overtemperature condition as said connector is connected to a source of electrical power, and means for indicating the sensed occurrence of said overtemperature condition, said indication means including means for maintaining said indication despite a reduction of temperature of said connector below said overtemperature condition.

14. The connector of claim 13 wherein said indication means includes means for maintaining said indication for so long as said connector is connected to said source of electrical power.

15. The connector of claim 14 wherein said connector is a male type connector including at least one blade adapted for insertion into a female receptacle, and wherein said indication means includes means for resetting itself upon removal of said connector from said receptacle.

16. The connector of claim 15 wherein said indicator means includes an electronic circuit and said sensing means includes a thermistor in circuit with said electronic circuit.

17. The connector of claim 16 wherein said electronic circuit includes an LED, said LED comprising a visual indication to said operator of an overtemperature condition upon illumination thereof.

18. The connector of claim 17 wherein said connector is in circuit with a battery charger, and said connector is adapted for conducting a charging current into said receptacle to thereby charge a battery, and said battery charger has means for switching off said charging current upon completion of a charging cycle, so that said sensing means will sense an overtemperature condition created during said charging cycle, illuminate said LED, and maintain said LED illuminated after said charging current is switched off.

19. The connector of claim 17 further comprising a P.C. board, said P.C. board having means for mounting said electronic circuit, and said case having means for internally mounting said P.C. board.

20. The connector of claim 19 wherein said case has an opening therein, said opening being positioned to receive said LED to thereby locate said LED and P.C. board inside said case.

21. An electrical plug-in type, male connector for a battery charger, said connector having a case comprised of two parts, each of said parts being approximately half of said case except that one of said parts has an integral mounting hole for a strain relief at an end thereof, and a P.C. board mounted overtemperature circuit with an LED, said LED extending through a hole in said case, said circuit having means to sense an overtemperature condition in said case as said connector is connected to a source of electrical power and illuminate said LED in response thereto.

22. The connector of claim 21 wherein said circuit has means for maintaining said LED illuminated, once illuminated by said circuit, until said connector is disconnected from said source of electrical power.