Nonreusable syringe with safety indicator

• US 5,188,613 A
• Filed: 03/06/1992
• Issued: 02/23/1993
• Est. Priority Date: 04/03/1991
• Status: Expired due to Term

• Current Assignee: Thomas J Shaw
• Original Assignee: Thomas J Shaw
• Inventors: Shaw, Thomas J.
• Primary Examiner(s): YASKO JR, JOHN D
• Application Number:
  US07/843,479
• Time in Patent Office: 354 Days
• Field of Search: 604/111, 604/110, 604/195, 604/187, 604/263, 604/198, 604/218, 604/220, 604/136, 604/137, 604/138
• US Class Current: 604/195
• CPC Class Codes: A61M 2005/3235 triggered by radial deflection of the anchoring parts between needle mount and syringe barrel or needle housing, e.g. spreading of needle mount retaining hooks having slanted surfaces by engagement with correspondingly shaped surfaces on the piston at the end of an injection stroke
• CPC Class Codes: A61M 2005/3241 Needle retraction energy is accumulated inside of a hollow plunger rod
• CPC Class Codes: A61M 5/3234 Fully automatic needle retraction, i.e. in which triggering of the needle does not require a deliberate action by the user

Abstract

A nonreusable syringe is provided having an automatically retracting hypodermic needle to prevent accidental injury after injection or undesirable reuse of the syringe. The needle is retracted by a spring located behind the syringe piston and disposed to prevent reextension of the needle after use. A locking mechanism holds the needle in position for injection. The piston includes means to release the locking mechanism as injection is completed to automatically retract the needle into the syringe. The syringe tip seal is not in frictional contact with the needle, eliminating drag on the needle during retraction. A safety indicator is provided to indicate previous use.

Claims

1. A syringe having a retractable needle for injecting fluid into a body comprising:

(a) a hollow tubular body member providing a cavity for the fluid, having an open end for insertion of a plunger;

(b) a plunger disposed partially within the tubular member having piston means in slidable sealed contact with the inner walls of the tubular member to define a chamber for the fluid at one end of the tubular member;

(c) a needle assembly within said tubular member having a needle in sealed contact with one end of the tubular member and extending therethrough to inject the fluid, the needle assembly including a rod having one end extending in sealed contact through said piston means and another end connected to said needle;

(d) resilient means disposed behind the piston means and connected to said one end of the rod, biased to retract the needle into the tubular member;

(e) lock means to lock the needle assembly in place with the needle extended from the tubular member;

(f) warning indicia on the plunger covered by an extension of the needle assembly when the plunger is inserted, the warning indicia being permanently uncovered when the plunger is withdrawn to fill the chamber with fluid to be injected; and

(g) release means to unlock the needle assembly and allow the resilient means to retract the needle after the plunger is fully depressed to inject the fluid in the chamber through the needle.

2. The syringe of claim 1 wherein the extension of the needle assembly is a biased member which engages one or more retainers on the plunger and is disengaged upon withdrawal of the plunger with the needle assembly locked in place.

3. The syringe of claim 2 wherein the biased member includes ears adapted to cover the warning indicia on the plunger when the biased member is engaged with said retainers and uncover the warning indicia when the biased member is disengaged.

4. The syringe of claim 3 wherein the biased member is a spring clip mounted on the rod, having eared extensions which cover the warning indicia and simultaneously engage cooperating slots on the plunger which comprise said retainers.

5. The syringe of claim 4 wherein the plunger comprises paired bars spaced apart on opposite sides of the rod and having a cooperating slot retainer on each bar and said spring clip has a pair of cooperating arms each engageable with one of said slot retainers.

6. The syringe of claim 2 wherein the plunger has a hollow cylindrical shape to fit within said tubular body and surround said rod and biased member.

7. The syringe of claim 6 wherein the said one or more retainers have arcuate portions which follow the inside surface of the hollow plunger member to provide extended crevices for frictional engagement of said biased member.

8. A medical device having a retractable needle for injecting fluid into a body comprising:

(a) a hollow tubular body having an upper open end and a lower end with tapered walls and a tubular axially-centered opening at the lower end having a seal therein;

(b) a piston disposed within said tubular body in slidable fluid-sealed contact with the inner walls of the body, defining a fluid chamber below the piston;

(c) a plunger attached to said piston for sliding the piston within the body, the plunger extending out the upper open end of the tubular body;

(d) a needle assembly within said tubular body, having a needle in operative position extending through the opening in the lower end of the tubular body past the seal, and an elongated rod member having a lower end supporting the needle in fluid communication with said fluid chamber, the rod member extending upward through the piston in slidable sealed contact therewith and having an upper end portion extending substantially above the lower end of the tubular body;

(e) a resilient member connected between the elongated rod member of the needle assembly and the tubular body and biased to exert a retraction force on the needle assembly with the needle extending in operative position from said opening in the lower end of said tubular body,

(f) annular locking means located adjacent the tubular axially-centered opening of the tubular body for engaging a locking surface on the lower end of the elongated rod member, to hold the needle assembly in operative position with the needle extended;

(g) a locking surface on the lower end of the rod member which cooperates with said annular locking means to engage and hold the needle assembly until released; and

(h) said annular locking means and locking surface being released in response to force imposed by a release surface on the piston which comes into contact with the tapered walls at the lower end of the tubular body when the plunger is depressed to inject substantially all fluid from the chamber, whereupon the retraction force provided by the resilient member on the needle assembly immediately retracts the needle entirely within said body to prevent reuse of the device.

9. The device of claim 8 wherein said annular locking means is formed around the most restrictive portion of the tapered walls of the tubular body.

10. The device of claim 9 wherein the lower end of the rod member terminates in a sealing surface for sealing contact with the seal in the tubular axially-centered opening of the tubular body, said locking surface being spaced above the sealing surface, to simultaneously seal and lock.

11. The device of claim 10 wherein said lower end of the rod member is relieved between the sealing surface and the locking surface to reduce frictional resistance during retraction.

12. The device of claim 11 wherein said locking means and locking surface comprise cooperating threads by which the sealing surface of the rod member may be held against the seal in said tubular opening of the body.

13. The device of claim 12 wherein the release surface on the piston comprises a protrusion on the piston to contact the locking means and thereby release the needle assembly.

14. The device of claim 12 wherein the release surface on the piston comprises a protrusion extending from the piston to contact the tapered walls of the lower end of the tubular body causing the walls to flex and thereby release the locking means.

15. The medical device of claim 8 wherein the plunger has a hollow cylindrical wall adapted to fit within said tubular body, spaced around said elongated rod member.

16. The device of claim 15 wherein a bar member is supported across the open upper end of the tubular body to serve as a support for one end of the resilient member, the plunger having elongated slotted openings for the bar member which permit retraction of the plunger within the tubular body for filling without interference from the bar member.

17. The device of claim 16 wherein the bar member is fixed to the tubular body and serves as a guide to orient the plunger while it is being moved.

18. The device of claim 8 wherein said resilient member surrounds said plunger, having one end supported by a stop in the tubular body and an opposite end connected to the upper end portion of the elongated rod member to exert said retraction force when the needle assembly is locked in operative position.

19. The device of claim 18 wherein said resilient member is a spring member biased to exert said retraction force.

20. The device of claim 19 wherein the opposite end of the spring member connected to the upper end portion of the elongated rod member includes an arming bar engageable with a retainer member on the plunger, operable to engage the needle assembly locking surface and locking means when downward force is applied on the plunger, said arming bar being triggered by upward movement of the plunger to arm the spring member for retraction of the needle assembly.

21. The device of claim 19 wherein said stop is positioned at the open upper end of the hollow tubular body to cooperate with an enlarged end portion of the spring member to provide said retraction force by tension in the spring member.

22. The device of claim 21 wherein a spring loaded arming bar is connected to the upper end portion of the elongated rod member, the spring loaded arming bar being engageable with a retainer member on the plunger and operable to exert a downward force sufficient to lock the needle assembly in operative position when the plunger is depressed, said arm being triggered by upward movement of the plunger to arm the spring member for retraction of the needle assembly.

23. The device of claim 22 wherein the arming bar is a continuation of the spring.

24. The device of claim 19 wherein said stop is positioned below the upper end of the elongated rod member to engage one end of the spring member and the opposite end of the spring member provides retraction force to the needle assembly by compression in the spring member.

25. The device of claim 24 wherein an arming bar is connected to the upper end portion of the elongated rod member, the arming bar being engageable with a retainer member on the plunger and operable to exert a downward force sufficient to lock the needle assembly in operative position when the plunger is depressed, said arming bar being triggered by upward movement of the plunger to arm the spring member for retraction of the needle assembly.

26. The device of claim 25 wherein the arming bar is a continuation of the spring.