Video imaging technique used in bagging assembly

• US 5,189,863 A
• Filed: 03/20/1992
• Issued: 03/02/1993
• Est. Priority Date: 03/20/1992
• Status: Expired due to Fees

• Current Assignee: Brown Printing Co. (Quad Graphics, Inc.)
• Original Assignee: Brown Printing Co. (Quad Graphics, Inc.)
• Inventors: Pozzi, John R.
• Primary Examiner(s): Coan, James F.
• Application Number:
  US07/855,514
• Time in Patent Office: 347 Days
• Field of Search: 53/411, 53/493, 53/58, 53/55, 53/77, 53/52, 53/131.4, 53/131.5, 53/131.2, 53/206, 53/569, 53/461, 53/284.3, 382/1, 209/584, 209/583
• US Class Current: 53/411
• CPC Class Codes: B65B 61/20 for adding cards, coupons or other inserts to package contents adding unpacking elements B65B61/18
• CPC Class Codes: B65B 61/26 for marking or coding completed packages
• CPC Class Codes: B65H 2301/4311 Making personalised books or mail packets according to personal, geographic or demographic data

Abstract

A video imaging technique used in a bagging assembly for magazines, books or the like. The bagging assembly selectively adds onserts and tip-ons to the magazines prior to being bagged in a polybag. The invention includes a method of selectively adding onserts which are contained in a plurality of storage bins by implementing a vision system using a video camera. The vision system defines a plurality of video windows which are used for identifying a dot code pattern which is printed on a mailing label by an ink-jet printer. The dot code pattern identifies which ones of a plurality of storage bins are to be actuated to subsequently dispense an onsert onto the magazine as it passes thereunder. By using a vision system, the dot code pattern can be offset vertically or horizontally, or skewed up to 15 degrees. The vision system creates a pair of video windows used for first sensing reference marks, and three windows for subsequently sensing characters positioned therebetween. The characters are arranged in a binary format corresponding to which ones the onserts are to be added. The identified dot code pattern is compared to a table stored in memory to ascertain which storage bins are to be actuated to effect release of an onsert in timed relation to the travel of the magazine stream along a conveyor. Other post production processes can be performed as well using mail sortation marks to perform mail sortation, applying personalized messages to the covers of magazines, and determining if magazines are to be manually or automatically bundled.

Claims

1. A method of selectively adding onserts contained in a plurality of storage bins to a continuous stream of printed magazines, comprising:

(a) sequentially generating address label information including a dot code pattern and applying the address able to each of the magazines in said stream, wherein the dot code pattern define which of the onserts in said plurality of storage bins are to be added to each magazine;

(b) transferring said magazines sequentially to an identification station;

(c) sensing at the identification station the dot code pattern of the label on said magazines using a computering means including a video camera, said computing means generating a plurality of video windows for decoding the dot code pattern to determine which ones of the onserts are to be added to each magazine;

(d) sequentially transferring said magazines past each of the plurality of storage bins, wherein the bins corresponding to the dot code pattern on a given magazine are sequentially actuated to dispense an onsert onto said given magazine as it passes by; and

(e) inserting said magazines with its added onserts into a polybag at a polybag station for ultimate mailing.

2. The method of claim 1 wherein the dot code pattern comprises a set of reference marks and a set of characters, said video windows first identifying the set of reference marks, and then identifying the set of characters.

3. The method of claim 2 wherein at least one of said reference marks appears at the head end and tail end of said set of characters.

4. The method of claim 3 wherein said reference marks and said characters are arranged in a substantially linear relationship on said label.

5. The method of claim 2 wherein said set of characters comprise of marks corresponding to either a binary "1" or a binary ".0.".

6. The method of claim 2 wherein said plurality of windows are comprised of at least one first minor window for sensing one of said reference marks, and at least one second minor window for sensing one of said characters.

7. The method of claim 6 wherein said plurality of windows further comprises a first major window encompassing one of said first minor windows for defining an offset parameter of the dot code pattern, wherein said first minor window is selectively positionable therewithin.

8. The method of claim 7 wherein said plurality of windows further comprises a second major window encompassing a separate one of said first minor windows which is selective positionable therewithin, wherein said first and second major windows, in combination, define a rotational skewing parameter of the dot code pattern.

9. The method of claim 1 wherein said dot code pattern is generated by an ink jet printer.

10. A method of determining which of a set of post-production processes are to be performed for a continuous stream of printed magazines, comprising:

(a) sequentially generating address label information including a dot code pattern and applying the address able to each of the magazines in said stream, wherein the dot code pattern defines which of the post-production processes will be applied to each magazine;

(b) transferring said magazines sequentially to an identification station;

(c) sensing and identifying at the identification station the dot code pattern of the label on said magazines using a computing means including a video camera, said computing means generating a plurality of video windows for decoding the dot code pattern to determine which ones of the post-production processes are to be performed to each magazine; and

(d) performing said identified post-production process to each said magazine.

11. The method of claim 10 wherein said dot code pattern corresponds to which ones of a set of onserts or tip-on are to be added to each magazine, wherein said step (d) comprises sequentially transferring said magazines past each of a plurality of storage bins, wherein the bins corresponding to the dot code pattern on a given magazine are sequentially actuated to dispense an onsert or a tip-on onto said given magazine.

12. The method of claim 10 wherein said dot code pattern corresponds to which of a set of personalized messages are to be defined upon each magazine, wherein said step (d) comprises transferring said magazines past a printer for applying said messages to said magazine.

13. The method of claim 10 wherein said dot code pattern includes mail sortation marks, wherein said step (d) performs mail sortation procedures upon each said magazine depending upon said mail sortation marks.

14. The method of claim 10 wherein said mail sortation marks are indicative of if said magazine is to be on top of a bundled stack of said magazines.

15. The method of claim 13 wherein said mail sortation marks are indicative of it said magazine is to be manually bundled.