Method and apparatus for separation of matter from suspension

• US 5,194,145 A
• Filed: 07/13/1987
• Issued: 03/16/1993
• Est. Priority Date: 03/21/1984
• Status: Expired due to Term

• Current Assignee: William F. McLaughlin
• Original Assignee: William F. McLaughlin
• Inventors: Schoendorfer, Donald W.
• Primary Examiner(s): Spear, Frank
• Application Number:
  US07/073,378
• Time in Patent Office: 2,073 Days
• Field of Search: 210/636, 210/637, 210/321.63, 210/321.68, 210/321.69, 210/321.87, 210/90, 210/651, 210/103, 210/650
• US Class Current: 210/90
• CPC Class Codes: A61M 1/265 inducing Taylor vortices
• CPC Class Codes: A61M 1/3496 Plasmapheresis; Leucopheresis; Lymphopheresis A61M1/3472 takes precedence
• CPC Class Codes: B01D 2313/48 Mechanisms for switching between regular separation operations and washing
• CPC Class Codes: B01D 2313/90 Additional auxiliary systems integrated with the module or apparatus
• CPC Class Codes: B01D 2313/903 Integrated control or detection device
• CPC Class Codes: B01D 2315/02 Rotation or turning
• CPC Class Codes: B01D 2321/02 Forward flushing
• CPC Class Codes: B01D 61/025 Reverse osmosis; Hyperfiltration
• CPC Class Codes: B01D 63/062 with membranes on a surface of a support tube
• CPC Class Codes: B01D 63/16 Rotary, reciprocated or vibrated modules
• CPC Class Codes: B01D 65/02 Membrane cleaning or sterilisation ; Membrane regeneration

Abstract

A system for filtration of matter from a liquid suspension through a membrane uses a rotor within a concentric shell rotating with a surface velocity which, together with the rotor-shell gap and suspension viscosity, establishes vigorous vortex cells about the rotor. At least one of the rotor and shell surfaces include a filter membrane. Tangential velocity components at the membrane surface constantly sweep the membrane surface to limit cell deposition tendencies while constantly replenishing the medium to be filtered. The vortex cells are established along the length of the membrane despite the constant extraction of filtrate and the resultant change in physical characteristics of the suspension.

Claims

1. A system for filtering a cellular suspension, comprising:

a stationary housing body having a hollow interior and an inner surface;

rotor means rotatable within the housing body, the rotor means having an outer surface spaced from the inner surface of the housing body;

means for feeding the fluid suspension into the space between the rotor means and the inner surface of the housing body;

microporous filter membrane means disposed on the inner surface of the housing body for passing the filtrate to the inner surface of the housing body;

conduit means in the housing body in communication with the inner surface of the housing body for collecting filtrate passing through the filter membrane means; and

means coupled to the rotor means for driving the rotor means at a rate selected to establish annular vortices about the rotor means substantially filling the space between the rotor means and the housing body.

35. A system according to claim 1, 29, 30, 31, 32, 33 or 34 wherein the rotor means ia free of filter membrane means.

2. A system for filtering a cellular suspension, comprising:

a housing body having a hollow interior and an inner surface;

rotor means rotatable within the housing body, the rotor means having an outer surface space from the inner surface of the housing body;

means for feeding the cellular suspension into the space between the rotor means and the inner surface of the housing body;

filter membrane means on at least one of the inner surface of the housing body and the outer surface of the rotor means;

conduit means in communication with the filter membrane means for collecting filtrate passing therethrough;

means for driving the rotor means at a rate selected to establish annular vortices within the space between the rotor means and the housing body substantially filling the space between the rotor means and the housing body;

means for sensing the transmembrane pressure;

controllable means for maintaining a desired filtrate extraction rate through the membrane means; and

means responsive to the sensed transmembrane pressure for reducing the extraction rate of filtrate while maintaining the vortex action when the transmembrane pressure rises above a calculated value to clean the filter membrane means by action of the annular vortices.

3. The invention as set forth in claim 2 above, wherein the membrane has a porosity in the range of 0.1 to 1.0 microns.

4. The invention as set forth in claim 2 wherein the cellular suspension is whole blood and the filtrate is plasma, and wherein the calculated transmembrane pressure value is no greater than about 165 mm Hg.

5. The invention as set forth in claim 2 wherein said means for reducing the filtrate extraction rate includes means for increasing fluid flow through the space between said rotor means and the inner surface of the housing body when the transmembrane pressure exceeds the calculated value, thereby causing the desired reduction in filtrate flow rate.

6. The invention set forth in claim 2 wherein the membrane comprises orifices of a predetermined nominal dimension and wherein the surface perturbations of the membrane are less in magnitude than said predetermined nominal dimension and wherein the Taylor number in the range of 180 to 220.

7. The invention set forth in claim 2 wherein the membrane is on the inner surface of the housing body.

8. The invention set forth in claim 2 wherein the membrane is on the outer surface of the rotor means.

9. The invention set forth in claim 2 and further comprising:

a source of rinsing fluid; and

means communicating with the space between the rotor means and housing body and with said source of rinsing fluid for temporarily introducing said rinsing fluid into said space while simultaneously temporarily reducing the input of blood suspension into the space while maintaining the Taylor vortices in the space to assist in clearing the membrane and restoring an efficient filtering action.

10. A blood constituent filtering system of the type which, in operation, produces Taylor vortices within a gap area disposed between relatively rotating generally cylindrical surfaces, at least one of which includes a blood constituent filtering membrane to filter out a blood constituent and for passing a filtrate therethrough, said system including:

first means for detecting the onset of filter membrane pore clogging by cellular blood constituents; and

second means for controlling at least one operating parameter of the filtering system to cause cleaning of the clogged pores by the sweeping action of blood constituents entrained in said Taylor vortices and passing adjacent said filtering membranes.

11. A blood constituent filtering system as in claim 10 wherein said first means comprises means for monitoring the fluid pressure at the inlet to said gap area and wherein said second means comprises means for reducing the flux of filtrate in response to monitored pressure.

12. A blood constituent filtering system as in claim 11 wherein:

said monitoring means detects the transmembrane fluid pressure across said filter membrane; and

wherein said second means reduces the plasma flux passing through said filter membrane in response to transmembrane fluid pressure in excess of about 165 mm Hg.

13. A blood constituent filtering system as in claim 10 wherein said fluid membrane comprises orifices of a predetermined nominal dimension and wherein the surface perturbations of the filter membrane are less in magnitude than said predetermined nominal dimension and wherein the Taylor number is in the range of 180 to 220.

14. A blood constituent filtering system as in claim 10 wherein said filter membrane is disposed radially outwardly with respect to a rotating spinner member.

15. A blood constituent filtering system as in claim 10 further comprising:

a source of rinsing fluid; and

a further fluid inlet means communicating with said gap area and with said source of rinsing fluid for temporarily introducing said rinsing fluid into said gap while simultaneously temporarily reducing the input of blood constituents maintaining said Taylor vortices in the gap area to assist in clearing the membrane and restoring an efficient filtering action.

16. A blood constituent filtering system as in claim 10 wherein the filtering membrane comprises a membrane having a surface with deviations less than a predetermined pore size, and the system includes means for sensing the transmembrane pressure, controllable means for withdrawing unfiltered blood constituents fed into the gap area and means responsive to the sensed transmembrane pressure for increasing the rate of withdrawing unfiltered blood constituents to enable internal cleaning of the filtering membrane by the vortex action.

17. A blood constituent filtering system as in claim 10 wherein said filter membrane is located on the rotating spinner.

18. A system for filtering plasma from blood with a disposable unit, comprising:

a disposable housing body including a rotor therein, at least one of the housing and rotor having a membrane filter thereon with a pore size in the range of 0.1 to 1.0 microns, and plasma conduits therein for conducting plasma to a plasma outlet, the rotor including magnetic means therein, the housing body being spaced apart from the rotor to define an annular gap and including blood inlet means leading into the annular gap, spaced apart cell concentrate outlet means communicating with the annular gap, and plasma outlet means communicating with the plasma conduits;

magnetic drive means exterior to the housing body and magnetically coupling to the magnetic means in the rotor for rotating the rotor at a rotational velocity selected, relative to the diameter of the rotor and the annular gap to establish a Taylor number of 70 to 250 throughout the annular gap with a shear rate below 12,000/sec;

means coupled to the blood inlet means for feeding blood into the annular gap at a predetermined rate;

pressure sensor means communicating with the annular gap for sensing the transmembrane pressure of the blood in the annular gap;

means responsive to the transmembrane pressure for comparing the transmembrane pressure to a threshold pressure determined primarily by the pressures required to overcome centrifugal forces, system pressure drop, and plasma flux across the membrane, and generating a responsive control signal when the transmembrane pressure exceeds the comparison; and

means responsive to the control signal for varying at least one flow rate in the system apart from the predetermined inlet rate to maintain the Taylor number in the range of 70 to 250 while reducing the tendency of blood cells to clog the membrane.

19. The system as set forth in claim 18 above, wherein the system further comprises a controllable packed cell pump coupled to the cell concentrate outlet means in the housing body responsive to the control signal, and wherein the cell concentrate rate is increased in response to a transmembrane pressure in excess of the threshold, to reduce the plasma flux across the filter membrane.

20. The system as set forth in claim 19 above, wherein the conditions of blood viscosity, annular gap dimension, rotor diameter and rotational rate establish Taylor vortices in the blood in the annular gap, wherein the reduced plasma flux enhances the sweeping action of the Taylor vortices across the membrane filter, and wherein the means for comparing includes means for reestablishing steady state operation after the transmembrane pressure has been reduced.

21. The system as set forth in claim 18 above, wherein the threshold is set in the range of 135 to 165 mm Hg, wherein the Taylor number is in the range of 100 to 250, wherein the blood inlet rate is about 100 liters per minute and the membrane filter area is selected to provide two to three units of plasma in less than 45 minutes.

22. The system as set forth in claim 21 above, wherein the membrane filter has a relatively smooth surface, with surface protrusions no greater than about the pore size, wherein the membrane filter is disposed on the rotor, and wherein the blood inlet means and cell concentrate outlet means are space apart to provide flow against gravity forces.

23. The system as set forth in claim 22 above, wherein the membrane filter area is approximately 37 cm², the rotor diameter is approximately 2.5 cm, the annular gap is in the range of 0.018" (0.0457 cm) to 0.030" (0.0762 cm) and the rotational velocity of the rotor is less than about 3600 rpm.

24. The system as set forth in claim 23 above, wherein the shear rate is about 7500/sec, the rotational velocity is in the range of 3000-3600 rpm, the transmembrane pressure is about 148 mm Hg, the Taylor number is about 180 to 200, and pore size is in the range of 0.8 to 1.0 microns.

25. A system for filtering a cellular suspension passing between a rotating spinner and an outer shell without clogging a filter membrane on one of the surfaces comprising:

means for establishing a plurality of annular vortices in the suspension about the spinner and adjacent the membrane;

means for sensing the transmembrane pressure while maintaining a desired extraction rate of filtrate through the membrane;

means for comparing the transmembrane pressure to a transmembrane pressure value calculated to achieve extraction of filtrate with desired membrane efficiency and without substantial damage to the cellulose components; and

means for reducing the extraction rate of filtrate while maintaining the vortex action to clean the membrane when the transmembrane pressure rises above the calculated value.

26. The system as set forth in claim 25 above wherein said means for reducing the filtrate extraction rate includes means for increasing fluid flow past the rotating spinner and the outer shell when the transmembrane pressure extends the calculated value, thereby causing the desired reduction in filtrate flow rate.

27. The system as set forth in claim 25 above wherein the desired filtrate extraction rate is maintained substantially constant when the transmembrane pressure is below the calculated value.

28. The system as set forth in claim 25 above and further including means for introducing a rinsing fluid between the rotating spinner and the outer shell while the filtrate extraction rate is reduced to assist in cleaning the membrane.

29. A system for filtering a cellular suspension, comprising:

a housing body having a hollow interior and an inner surface including a plurality of surface grooves;

rotor means rotatable within the housing body, the rotor means having an outer surface spaced from the inner surface of the housing body;

means for feeding the fluid suspension into the space between the rotor means, and the inner surface of the housing body;

filter membrane means disposed on the inner surface of the housing body for passing the filtrate to the surface grooves in the housing body;

conduit means in the housing body in communication with the surface grooves in the housing body for collecting filtrate passing therethrough; and

means on said housing body for accessing the inner surface thereof comprising a split housing body having at least two split-apart body parts and means for releasably coupling the split body parts together and means for releasably attaching the filter membrane to the split body parts when split apart.

30. A system for filtering a suspension having a cellular component subject to trauma when stressed comprising:

a stationary housing body having a hollow interior and an inner surface;

rotor means rotatable within the housing body, the rotor means having an outer surface spaced from the inner surface of the housing body;

means for feeding the fluid suspension into the space between the rotor means and the inner surface of the housing body;

microporous filter membrane means disposed on the inner surface of the housing body for passing the filtrate to the inner surface of the housing body;

conduit means in the housing body in communication with the inner surface of the housing body for collecting filtrate passing through the filter membrane means; and

means coupled to the rotor means for driving the rotor means at a rate selected to establish annular vortices about the rotor means, the annular vortices substantially filling the space between the rotor means and the housing body without causing substantial trauma to the cellular components.

31. A system for filtering a suspension containing at least one cellular blood component, comprising:

a stationary housing body having a hollow interior and an inner surface;

rotor means rotatable within the housing body, the rotor means having an outer surface spaced from the inner surface of the housing body;

means for feeding the fluid suspension into the space between the rotor means and the inner surface of the housing body;

microporous filter membrane means disposed on the inner surface of the housing body for passing the filtrate to the inner surface of the housing body;

conduit means in the housing body in communication with the inner surface of the housing body for collecting filtrate through the filter membrane means; and

means coupled to the rotor means for driving the rotor means at a rate selected to establish annular vortices about the rotor means, the annular vortices substantially filling the space between the rotor means and the housing body without causing substantial damage to the cellular blood component.

32. A system for filtering a cellular suspension, comprising:

a housing body having a hollow interior and an inner surface;

rotor means rotatable within the housing body, the rotor means having an outer surface spaced from the inner surface of the housing body;

means for feeding the fluid suspension into the space between the rotor means and the inner surface of the housing body;

filter membrane means disposed on the inner surface of the housing body for passing the filtrate to the inner surface of the housing body;

conduit means in the housing body in communication with the inner surface of the housing body for collecting filtrate passing through the filter membrane means;

means coupled to the rotor means for driving the rotor means at a rate selected to establish annular vortices about the rotor means substantially filling the space between the rotor means and the housing body, and

the housing body also includes means for accessing the inner surface comprising a split housing body having at least two split apart body parts and means for releasably coupling the split body parts together, the housing body further including means for releasably attaching the filter membrane means to the inner surface when split body parts are apart.

33. A system for filtering a suspension having a cellular component subject to trauma when stressed, comprising:

a housing body having a hollow interior and an inner surface;

rotor means rotatable within the housing body, the rotor means having an outer surface spaced from the inner surface of the housing body;

means for feeding the fluid suspension into the space between the rotor means and the inner surface of the housing body;

microporous filter membrane means disposed on the inner surface of the housing body for passing the filtrate to the inner surface of the housing body;

conduit means in the housing body in communication with the inner surface of the housing body for collecting filtrate passing through the filter membrane means;

means coupled to the rotor means for driving the rotor means at a rate selected to establish annular vortices about the rotor means, the annular vortices substantially filling the space between the rotor means and the housing body without causing substantial trauma to the cellular components; and

the housing body also includes means for accessing the inner surface comprising a split housing body having at least two split apart body parts and means for releasably coupling the split body parts together, the housing body further including means for releasably attaching the microporous filter membrane means to the inner surface when split body parts are apart.

34. A system for filtering a suspension containing at least one cellular blood component, comprising:

a housing body having a hollow interior and an inner surface;

rotor means rotatable within the housing body, the rotor means having an outer surface spaced from the inner surface of the housing body;

means for feeding the fluid suspension into the space between the rotor means and the inner surface of the housing body;

microporous filter membrane means disposed on the inner surface of the housing body for passing the filtrate to the inner surface of the housing body;

conduit means in the housing body in communication with the inner surface of the housing body for collecting filtrate passing through the filter membrane means;

means coupled to the rotor means for driving the rotor means at a rate selected to establish annular vortices about the rotor means, the annular vortices substantially filling the space between the rotor means and the housing body without causing substantial damage to the cellular blood component, and

the housing body also includes means for accessing the inner surface comprising a split housing body having at least two split apart body parts and means for releasably coupling the split body parts together, the housing body further including means for releasably attaching the microporous filter membrane means to the inner surface when split body parts are apart.