Knee joint load measuring instrument and joint prosthesis

• US 5,197,488 A
• Filed: 04/05/1991
• Issued: 03/30/1993
• Est. Priority Date: 04/05/1991
• Status: Expired due to Term

• Current Assignee: NK Biotechical Engineering Company
• Original Assignee: NK Biotechical Engineering Company
• Inventors: Kovacevic, Nebojsa
• Primary Examiner(s): Hindenburg, Max
• Assistant Examiner(s): Tucker, Guy V.
• Application Number:
  US07/681,099
• Time in Patent Office: 725 Days
• Field of Search: 128/774, 128/782, 606/90, 606/91, 606/99, 606/61, 606/53, 623/16, 623/17, 623/18, 623/20, 623/22
• US Class Current: 600/595
• CPC Class Codes: A61B 90/06 Measuring instruments not otherwise provided for
• CPC Class Codes: A61F 2/38 for elbows or knees
• CPC Class Codes: A61F 2/3859 Femoral components
• CPC Class Codes: A61F 2/389 Tibial components A61F2/3868 takes precedence
• CPC Class Codes: A61F 2/4657 Measuring instruments used for implanting artificial joints for surgical instruments A61B90/06
• CPC Class Codes: A61F 2002/4632 using computer-controlled surgery, e.g. robotic surgery
• CPC Class Codes: A61F 2002/4666 for measuring force, pressure or mechanical tension
• CPC Class Codes: G01L 1/2231 the supports being disc- or ring-shaped, adapted for measuring a force along a single direction

Abstract

A system is disclosed for measuring dynamically forces applied to a prosthetic joint. The system comprises a first support member attached to an outer surface of a first bone, a second support member attached to an outer surface of a second bone and a transducer secured to the second support member and engaging the first support member. The transducer measures forces applied to the first and second support member as the prosthetic joint is articulated and provides a representative force output signal. In the preferred embodiment, the transducer comprises a central body having plurality of integrally formed flexure members, each flexure member defined by a corresponding cavity in the body and defining a force responsive flexure section. A plate is secured to the transducer with support posts to localize forces onto the flexure members. Although the assembly forms components for implementation of a knee prosthetic, the present invention can be adapted to any particular joint of the body.

Claims

1. A system for measuring forces applied to a joint prosthesis and adapted to be located between a first bone and a second bone that form an articulation joint, the system comprising:

a first member adapted to be attached to an outer surface of the first bone;

a second member adapted to be attached to an outer surface of the second bone; and

a transducer interposed and engaging the first member and the second member and having a plurality of spaced-apart force sensors on the transducer for measuring forces exerted between the first member and the second member as the joint is articulated, wherein each force sensor provides a representative force output signal.

2. The system as specified in claim 1 and a computer coupled to the transducer, wherein the computer receives the representative force output signal from each force sensor and presents the force output signal on a display.

3. The system as specified in claim 1 wherein the transducer comprises a plurality of integrally formed flexure members, each member defining a force responsive flexure section, wherein each section includes one of the force sensors.

4. The system as specified in claim 3 wherein each force sensor comprises a strain gauge attached to a surface of the flexure member, the strain gauge providing the representative force output signal.

5. The system as specified in claim 4 wherein the strain gauge is resistive.

6. A joint prosthesis adapted to be located between a first bone and a second bone that form an articulation joint comprising:

a first component adapted to be coupled to the first bone;

a second component adapted to be coupled to the second bone; and

transducer means interposed between a joint formed by the first component and the second component, the transducer means having a plurality of spaced-apart force sensors, each sensor providing a representative output signal for forces applied to the transducer means from the first component and the second component when the first bone is articulated with respect to the second bone.

7. The joint prosthesis as specified in claim 6 wherein the second component comprises a cover plate and the transducer means includes a platform engaging the first component and a transducer interposed between the platform and the cover plate having the plurality of spaced-apart force sensors.

8. The joint prosthesis as specified in claim 7 wherein the transducer means comprises:

a central body having an upper surface and a cavity opening to a lower surface, the cavity defining a flexure member; and

a strain gauge coupled to the flexure member, the strain gauge providing an output signal representative of the force applied to the flexure member.

9. The joint prosthesis as specified in claim 8 wherein the transducer means further comprises a plurality of integrally formed flexure members, each flexure member defined by a corresponding cavity opening to the lower surface and having a strain gauge coupled thereto, each strain gauge providing an output signal representative of the force applied to the flexure member.

10. The joint prosthesis as specified in claim 9 wherein the transducer means further comprises a plurality of support posts each attached at a first end to the upper surface opposite each cavity, and attached at a second end to a plate located above the upper surface, the support posts localizing forces applied to the plate from one of the components of the prosthetic joint onto each flexure member.

11. The joint prosthesis as specified in claim 10 wherein the strain gauges are resistive.

12. The joint prosthesis as specified in claim 11 wherein the platform is replaceably attached with locking means to an upper surface of the plate, the locking means aligning the platform on the plate and preventing both substantial perpendicular and lateral movement of the platform.

13. The joint prosthesis as specified in claim 12 wherein the locking means comprises a dovetail and notch interconnection to align the platform onto the plate and prevent substantial perpendicular movement of the platform from the plate.

14. The joint prosthesis as specified in claim 12 wherein the locking means comprises a depression formed in an upper surface of the plate and a protruding complementary element formed on a lower surface of the platform such that interaction of the protruding element with the depression prevents substantial lateral movement of the platform on the plate.

15. The joint prosthesis as specified in claim 12 wherein the locking means comprises a first aperture formed in an upper surface of the plate, a second aperture formed in the platform which aligns with the first aperture when the platform is positioned above the plate, and a pin inserted in the first and second apertures to interlock the platform to the plate.

16. The joint prosthesis as specified in claim 6 and further including a spacer wherein the spacer is of similar height and replaces the transducer means after the prosthesis has been articulated and force measurement data has been obtained.

17. The joint prosthesis as specified in claim 6 wherein the first component is coupled to a femur and the second component is coupled to a tibial plateau on a resected tibia.

18. The joint prosthesis as specified in claim 6 wherein the plurality of spaced-apart force sensors equals four force sensors.

19. The joint prosthesis as specified in claim 6 wherein the joint prosthesis is a knee prosthesis having a plurality of four spaced-apart force sensors.

20. A method for aligning a prosthetic joint between two bones of a patient, the method comprising:

locating a force transducer between the two bones, the force transducer comprising a plurality of spaced-apart force sensors which are responsive to forces applied to the transducer, each force sensor providing an output signal representative of the forces applied;

articulating the joint to obtain force measurement data;

collecting the force measurement data; and

performing curative steps based on the force measurement data to properly align the joint.

21. The method as specified in claim 20 further including the steps of providing a spacer of similar height to the transducer and after the step of performing, including the step of replacing the transducer with the spacer.