Hopper loader

• US 5,197,590 A
• Filed: 04/30/1991
• Issued: 03/30/1993
• Est. Priority Date: 04/30/1991
• Status: Expired due to Term

• Current Assignee: PRIM Hall Enterprises Incorporated
• Original Assignee: PRIM Hall Enterprises Incorporated
• Inventors: Hall, David, Prim, John E., Myers, Cyrus, Kinson, Robert
• Primary Examiner(s): Valenza, Joseph E.
• Application Number:
  US07/693,638
• Time in Patent Office: 700 Days
• Field of Search: 198/300, 198/301, 198/314, 198/586, 198/861.1, 271/200, 414/789.7, 414/794.4, 414/900
• US Class Current: 198/300
• CPC Class Codes: B65H 1/30 with means for replenishing the pile during continuous separation of articles therefrom B65H1/22 takes precedence
• CPC Class Codes: B65H 2301/33214 about an axis perpendicular to the direction of displacement and parallel to the surface of material
• CPC Class Codes: B65H 2301/42134 Feeder loader, i.e. picking up articles from a main stack for maintaining continuously enough articles in a machine feeder
• CPC Class Codes: B65H 2407/21 Manual feeding
• CPC Class Codes: B65H 31/34 Apparatus for squaring-up piled articles
• CPC Class Codes: Y10S 414/114 Adjust to handle articles or groups of different sizes

Abstract

A hopper loader interfaced with a variety of hoppers/feeders having a horizontal infeed conveyor with a hand-feed belt section near the input end movable between an operative position for hand-feed operation and a lowered position to facilitate automatic feeding. A positioning actuator is coupled between the hopper loader and the hopper to provide for automatic fine-tuning adjustment of the jogger position as well as for machine make-ready to accommodate changing product size. A single controller is provided for simultaneously positioning a plurality of loaders. The controller has adjustable stops for accommodating frequently used product formats. Automatic air delay shut-off saves energy by shutting off the air blast system a predetermiend delay after the loader is halted. further automatic means saves energy and prevents "over jogging" and damage to the product by turning off the jogger a predetermined delay interval after the loader stops. One or a plurality of side guides adjustable by a single operating handle facilitate accurate and horizontal product alignment over the entire length of the loader. A feed rack having two swingable sections coupled through a center pivot enables removal of one section for attachment to a loader. The loader control panel is swingable mounted to a boom facilitating movement of the control panel to either side of a loader. A beaver-tail joggr has an easy-to-use manually operated fine-tuning adjustment assembly for facilitating rapid and precise adjustment thereof.

Claims

1. Positioning apparatus comprising:

feeder means for feeding a stream of signatures to an output utilization device;

said output utilization device having a support frame;

said feeder means including conveyor means for advancing said signature stream to said output utilization device and a support structure for supporting said conveyor means;

said support structure including wheel means rollingly engaging a supporting surface for moving said feeder means;

said output utilization device support frame having a clevis bracket assembly provided with substantially V-shaped guide means;

positioning actuator means coupled to said feeder support structure including bidirectional motor means and an arm movable relative to said feeder support structure, said arm having a free end;

the free end of said arm extending into said clevis bracket assembly;

said clevis bracket assembly having an opening substantially conforming to the cross-sectional shape of said arm free end;

a pin provided on said arm a spaced distance inward from the free end thereof;

locking mans arranged on the clevis bracket assembly for embracing said pin when the free end of said positioning actuator arm extends a predetermined distance into said clevis bracket assembly; and

means for operating said motor means to adjust the position of said feeder means relative to said output utilization device.

2. The positioning apparatus of claim 1 wherein said locking means comprises at least one substantially L-shaped locking arm pivotally mounted to said clevis bracket assembly;

said locking arm having a tapered forward end forming an angled guide surface slidably engaged by the pin near the free end of said actuator arm as said actuator arm is inserted into said clevis bracket assembly;

bias means for normally urging said locking arm in a first direction;

said pin urging said locking arm in a second direction opposite said first direction as said pin slides along said tapered guide surface whereupon said bias means moves said locking arm in said first direction as soon as said pin clears said tapered guide surface whereupon an embracing shoulder provided on said locking arm embraces said pin and cooperates with the V-shaped guide means in said clevis bracket assembly to retain said positioning actuator within said clevis bracket assembly.

3. The positioning apparatus of claim 2 wherein said locking arm is movable against the force of said bias means so as to be displaced from the path of movement of said pin on said positioning actuator arm enabling said positioning actuator arm to be removed from said clevis bracket assembly.

4. The positioning apparatus of claim 1 further comprising:

a pair of elongated substantially linear, channel-shaped guide means;

means coupled between said pair of guide means for maintaining said guide means in substantially spaced parallel fashion;

said guide means and said spanning means being positioned in a predetermined location upon a supporting surface relative to said clevis bracket assembly and each being adapted to receive at least one of the wheel means of said feeder means to facilitate proper alignment of said feeder means relative to said output utilization device.

5. The positioning apparatus of claim 4 further comprising:

means coupled between said guide means and said output utilization device for accurately positioning said guide means.

6. Positioning apparatus comprising:

feeder means for feeding a stream of signatures to an output utilization device;

said output utilization device having a support frame;

said feeder means including conveyor means and a support structure for supporting said conveyor means;

said support structure including wheel means rollingly engaging a supporting surface for moving said feeder means;

said output utilization device support frame having a holding bracket;

a position actuator means coupled to said feeder means and having a free end selectively movable in opposing directions relative to said feeder means, said free end being inserted into said holding bracket; and

means for operating said actuator to adjust the position of said feeder means relative to said output utilization device to retain said feeder means in a predetermined position to facilitate proper feeding and alignment of signatures to said output utilization device.

7. Position actuator means for positioning a feeder means relative to an output utilization device comprising:

means for coupling said position actuator means to said feeder means;

said position actuator means comprising an actuator arm having a free end thereof movable relative to said position actuator means;

a bracket for receiving the free end of said actuator arm mounted to said output utilization device;

means for releasably locking said actuator arm to said bracket;

a rigid elongated member having a first end secured to one of said output utilization devices and said feeder means and extending toward the remaining one of said feeder means and output utilization device respectively;

stop means slidably arranged along said rigid elongated member and being releasably lockable thereto;

sensing means for sensing the position of said adjustable stops for generating a turn-off signal;

control means for energizing said position actuator means for selective movement in one of first and second opposing directions; and

means responsive to sensing of an adjustable stop by said sensing means for terminating movement of said position actuator means.

8. The position actuator means of claim 7 wherein said sensing means comprises:

a limit switch having a swingably mounted switch arm movable between a neutral position in either a first or second direction upon engagement with one of said stop means and bias means for normally maintaining said switch arm in said neutral position;

said limit switch means including means for halting the operation of said position actuator means when said switch arm engages one of said stop means causing said switch arm to be displaced from said neutral position.

9. The apparatus of claim 7 wherein said elongated rigid member is secured to said output utilization device and extends in the direction toward said feeder means;

said sensor means being mounted on said feeder means.

10. Adjustment means for adjusting the relative position of a plurality of feeder means relative to an associated one of a plurality of output utilization devices comprising:

single control means;

each of said feeder means comprising;

means for coupling a position actuator means to each feeder means;

each position actuator means comprising an actuator arm having a free end thereof movable relative to said position actuator means;

a bracket for receiving the free end of said actuator arm mounted to said output utilization device;

means for releasably locking said actuator arm to said bracket;

a rigid elongated member having a first end secured to one of said output utilization devices and said feeder means and extending toward the remaining one of said feeder means and output utilization device respectively;

stop means being slidably arranged along said rigid elongated member and being releasably lockable thereto;

said stop means including a plurality of adjustable stops arranged at adjustably spaced intervals relative to one another;

sensing means for sensing the position of said adjustable stops for generating a turn-off signal;

control means for energizing said position actuator means for selective movement in one of first and second opposing directions; and

means responsive to sensing of an adjustable stop by said sensing means for terminating movement of said position actuator means.

11. Apparatus for simultaneously controlling the positioning of a plurality of feeder means relative to an associated one of a plurality of output utilization devices comprising:

single control means;

each associated feeder means and output utilization devices being provided with sensor means mounted on one of said feeder means and output utilization devices for generating a signal representative of the distance between said feeder means and its associated output utilization device;

said control means comprising manually adjustable means for selecting a desired spacing value;

means responsive to the setting of said manually operable control means for generating a signal representative of the selected spacing value;

a position actuator for each feeder means/output utilization device combination; and

means associated with each feeder means/output utilization device combination for comparing the signal generated by its associated distance measuring means with the output signal of said main control means for controlling its associated position actuator to move in a direction representative of the difference between said signals and the magnitude of said difference thereby simultaneously adjusting all of said feeder means relative to their associated output utilization devices.

12. The apparatus of claim 11 wherein said distance measuring means comprises a linear proximity switch.

13. The apparatus of claim 12 wherein said linear proximity switch is mounted upon said feeder means and is positioned to generate a beam directed to a predetermined surface portion of said output utilization device.

14. The apparatus of claim 11 further comprising:

means for generating a signal representative of the position of its associated position actuator;

means for comparing said signal with the control signal for controlling said position actuator for turning off said position actuator when said difference is substantially zero.

15. A positioning system comprising:

feeder means for feeding a stream of signatures to an output utilization device;

said output utilization device having a support frame;

said feeder means including conveyor means for advancing said signature stream to said output utilization device and a support structure for supporting said conveyor means;

said support structure including wheel means rollingly engaging a supporting surface to facilitate movement of said feeder means;

positioning means coupled to said feeder means support structure and including an arm movable relative to said feeder means support structure and bidirectional drive means for moving said arm;

said arm having a free end;

releasable coupling means including first and second coupling members, said first coupling member having means for receiving said second coupling member and means for releasably locking said second coupling member to said first coupling member when said second coupling member is properly seated within said first coupling member;

said first coupling member being secured to a selected one of said movable arm and said output utilization device support frame;

said second coupling member being coupled to the remaining one of said movable arm and said output utilization device support frame; and

means for operating said motor means to adjust the position of said feeder means relative to said output utilization device.

16. The positioning system of claim 15 wherein said first coupling member is s clevis bracket having a receiving opening and said second coupling member is slidable into said clevis bracket receiving opening.