Slotless, brushless, large air gap electric motor

• US 5,200,661 A
• Filed: 10/15/1991
• Issued: 04/06/1993
• Est. Priority Date: 12/15/1989
• Status: Expired due to Fees

• Current Assignee: Charles J. Hire
• Original Assignee: Daniel J. Shramo, Susan M. Benford
• Inventors: Shramo, Daniel J., Benford, Susan M.
• Primary Examiner(s): SKUDY, ROBERT
• Application Number:
  US07/776,724
• Time in Patent Office: 539 Days
• Field of Search: 310/254, 310/90, 310/44, 310/197, 310/68 R, 310/68 B, 310/156, 310/190, 310/179, 310/210, 310/180, 310/261, 310/181, 310/206, 310/207, 310/184, 310/258, 310/208, 310/182 , 310/183, 335/301, 318/254
• US Class Current: 310/184
• CPC Class Codes: H02K 1/274 the rotor consisting of two or more circumferentially positioned magnets
• CPC Class Codes: H02K 11/33 Drive circuits, e.g. power electronics H02K11/38 takes precedence
• CPC Class Codes: H02K 15/0471 manufactured by flattening a spiral winding
• CPC Class Codes: H02K 21/14 with magnets rotating within the armatures
• CPC Class Codes: H02K 29/08 using magnetic effect devices, e.g. Hall-plates, magneto-resistors H02K29/12 takes precedence
• CPC Class Codes: H02K 3/04 Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
• CPC Class Codes: H02K 3/28 Layout of windings or of connections between windings windings for pole-changing H02K17/06, H02K17/14, H02K19/12, H02K19/32
• CPC Class Codes: H02K 5/1732 radially supporting the rotary shaft at both ends of the rotor H02K5/1737 takes precedence
• CPC Class Codes: H02K 5/18 with ribs or fins for improving heat transfer
• CPC Class Codes: Y10T 29/49009 Dynamoelectric machine
• CPC Class Codes: Y10T 29/49012 Rotor
• CPC Class Codes: Y10T 29/49071 by winding or coiling

Abstract

A slotless, brushless, large air gap electric motor comprises a stator having a field winding and field backiron, the field winding being composed of a plurality of successively offset polygonal shaped turns so as to provide a substantially flat winding, and a rotor disposed within the stator including a shaft with a permanent magnet mounted thereon. The field winding turns are preferably in the shape of a rectangle or a hexagonal. Also disclosed is a commutation scheme which dissipates energy stored in a section of the field winding previously energized to the section of the field winding subsequently energized; an integrated circuit for control of any motor using that commutation scheme; a winding configuration suitable for use with both an alternating and direct current power supply; and efficiency increasing magnetically permeable flux shorting elements.

Claims

1. A slotless, brushless, large air gap electric motor, comprising:

a stator having a field winding and field backiron;

said field winding having a plurality of coil segments, each of said coil segment including a plurality of electrically conductive turns of a polygonal shape, said turns in each coil segment having circumferentially opposite sides, and said circumferentially opposite sides of relatively adjacent turns being circumferentially offset with respect to one another in the same circumferential direction; and

a rotor disposed within said stator, said rotor including a shaft with a permanent magnet mounted thereon.

2. The motor of claim 1, wherein said polygonal shaped turns are hexagonals.

3. The motor of claim 1, wherein said polygonal shaped turns are hexagonals.

4. The motor of claim 1, wherein said electrically conductive turns are electrically connected in series.

5. The motor of claim 1, wherein individual segments of said electrically conductive turns are electrically connected in parallel.

6. The motor of claim 1, wherein said field winding is insulated copper wire.

7. The motor of claim 1, wherein said field winding is electrically connected to form a three phase winding.

8. The motor of claim 7, wherein said field winding is electrically connected to a commutation circuit having a Wyen configuration.

9. The motor of claim 8, wherein such commutation circuit is controlled by an integrated circuit.

10. An electric motor comprising:

a stator having a field winding and field backiron; and

a rotor disposed within said stator including a shaft, a permanent magnet mounted thereon, and means for shorting a magnetic field emanating from either axial side of said permanent magnet to complete a magnetic circuit between opposite poles of said permanent magnet.

11. The motor of claim 10, wherein said means for shorting such magnetic field includes a pair of magnetically permeable elements mounted on said shaft on either side of said permanent magnet.

12. The motor of claim 10, wherein said field backiron is composed of relatively small diameter magnetically permeable wire.

13. The motor of claim 12, wherein said field backiron is wound with said magnetically permeable wiring.

14. The motor of claim 11, wherein said magnetically permeable elements are soft iron washers.

15. The motor of claim 10, further including bearing means positioned on said rotor with said means for shorting located between said bearing means and said permanent magnet.