Apparatus and method for conveying amplified sound to ear

• US 5,201,007 A
• Filed: 03/05/1991
• Issued: 04/06/1993
• Est. Priority Date: 09/15/1988
• Status: Expired due to Term

• Current Assignee: Epic Corporation
• Original Assignee: Epic Corporation
• Inventors: Ward, Gary L., MacAllister, M. Duncan
• Primary Examiner(s): Ng, Jin F.
• Assistant Examiner(s): Lefkowitz, Edward
• Application Number:
  US07/656,186
• Time in Patent Office: 763 Days
• Field of Search: 381/68.6, 181/130, 181/132, 181/133, 181/134, 181/135
• US Class Current: 381/328
• CPC Class Codes: H04R 25/652 Ear tips; Ear moulds hybrid ear moulds or post-processing thereof for their customisation H04R25/659
• CPC Class Codes: H04R 25/656 Non-customized, universal ear tips, i.e. ear tips which are not specifically adapted to the size or shape of the ear or ear canal
• CPC Class Codes: H04R 25/658 Manufacture of housing parts

Abstract

An earmold and a method of manufacturing an earmold for a hearing aid that conveys amplified sound from the hearing aid into the ear canal to a closed cavity adjacent the tympanic membrane. The earmold includes an acoustic conduction tube having an external diameter smaller than the ear canal and a flexible flanged tip that exerts negligible pressure on the wall of the canal. One end of the tube is held in place in the canal by the flanged tip. The opposite end of the tube may be positioned in the ear aperture by a fitting in the ear concha that may be integral with the tube. The hearing aid and the earmold leave the canal open preferably to a point past the canal isthmus.

Claims

1. An earmold comprising:

(a) an acoustic conduction tube open at both ends for conveying amplified sound to the tympanic membrane at the inner end and the ear canal, said tube, when inserted into the ear canal, allowing unamplified sound received at the ear to reach into the ear canal to a first position at least as deep as the osseous portion thereof; and

(b) a flexible disk affixed to said tube so that when said tube is inserted into the ear canal, said disk is adjacent said first position, said disk generally conforming to the ear canal at said first position, and having a hole coincident with the opening in the tube.

2. The earmold as defined in claim 1 wherein said first position is approximately five to ten millimeters from the tympanic membrane.

3. The earmold as defined in claim 1 wherein said first position is between the isthmus of the ear canal and the tympanic membrane.

4. The earmold as defined in claim 1 wherein said tube comprises a longitudinally rigid tube having an outer diameter smaller than the ear canal.

5. The earmold as defined in claim 1 further comprising a second tube external to and generally coaxial with said acoustic conduction tube for forming a sound conduction passageway therebetween, said second tube when inserted into the ear canal, generally conforming to the wall of the ear canal for a portion of the length of said acoustic conduction tube and having support members for holding said acoustic conduction tube without blocking said passageway, said passageway being open at one distal end to the unamplified sound and at the other distal end to the wall of the ear canal adjacent said first position.

6. The earmold as defined in claim 1 wherein said disk comprises a composite of polymeric matrix and microspheres.

7. The earmold as defined in claim 1 wherein said disk comprises a cup exerting nearly negligible pressure on the wall of the ear canal.

8. The earmold as defined in claim 1 wherein said disk has a concavity facing the tympanic membrane and is less than 2 millimeters thick at the radially outward edge.

9. The earmold as defined in claim 1 wherein said disk has one or more vent holes.

27. The earmold as defined in claim 3 wherein said first position is between the narrowest portion of the isthmus and the tympanic membrane.

10. An earmold comprising an acoustic conduction tube adopted for insertion into the ear canal without shielding the ear canal from unamplified sound, and a disk for creating a resonant cavity next to the tympanic membrane affixed to said tube, said disk adapted to contact the wall of the canal only in the area of the canal between the isthmus and the tympanic membrane.

26. The earmold as defined in claim 10 wherein said disk is adapted to contact the wall of the ear canal between the narrowest portion of the isthmus and the tympanic membrane.

11. A hearing aid comprising:

(a) amplifier means for receiving an amplifying unamplified sound;

(b) a tube adapted for conveying amplified sounds from said amplifier means to a first end of said tube inside the ear canal at least as deep as the osseous portion thereof; and

(c) a flexible flanged tip affixed to said tube for positioning said tube in a canal, the radially outward edge of said flanged tip adapted for contacting the wall of the canal adjacent said first end and for forming a resonant cavity next to the tympanic membrane,

said tube and said amplifier means, when inserted in the ear canal, leaving the portion of the canal extending from the ear aperture to said flanged tip exposed to the unamplified sound.

12. The hearing aid as defined in claim 11 wherein said flanged tip comprises a cup affixed to said first end, the outer perimeter of said cup exerting nearly negligible pressure on said wall.

13. A method for making an earmold comprising the steps of:

(a) forming an open-ended hollow tube having an external circumferential surface corresponding to the shape of the ear canal of the user, said tube having a first distal end adapted to be positioned at least five millimeters inside the ear canal and a second distal end nearer the ear aperture;

(b) reducing the external diameter of said tube; and

(c) affixing to said tube in the vicinity of said first end a disk of flexible material having a radially outward edge that generally conforms to the ear canal in the area of said first end.

14. The method as defined in claim 13 further comprising the steps of:

(d) creating a concavity on the face of said disk facing the tympanic membrane; and

(e) reducing the thickness of the disk at the radially outward edge to less than 2 millimeters.

15. The method as defined in claim 13 further comprising the step of:

(d) creating one or more vent holes in said disk, said holes having a diameter of approximately 0.5 millimeters and a length of less than approximately two millimeters.

16. The method as defined in claim 13 further comprising the step of:

(d) forming said flexible material from a composite of polymeric matrix and microspheres.

17. The method as defined in claim 13 wherein said first distal end is adapted to extend into the canal to a position between the isthmus and the tympanic membrane and said tube is formed from a longitudinally rigid material.

18. A method for making a hearing aid comprising the steps of:

(a) providing amplifier means for receiving and amplifying unamplified sound and for conveying the amplified sound to the ear canal, said amplifier means not preventing unamplified sound from entering the ear canal when worn by a user;

(b) forming an open-ended hollow acoustic conduction tube having an external diameter corresponding to the diameter of the ear canal and a first distal end adapted to be positioned at least five millimeters inside the ear canal;

(c) reducing the external diameter of said tube whereby said tube does not contact the wall of the canal when inserted into the canal;

(d) affixing a flexible flanged tip to said first end, said flanged tip having a radially outward edge generally conforming to the wall of the ear canal when inserted into the ear canal;

(e) forming a concavity on the face of said flanged tip facing the tympanic membrane;

(f) reducing the thickness of said flange to less than about 2 millimeters at the radially outward edge; and

(g) affixing the second distal end of said tube to said amplifier means.

19. A hearing aid comprising a disk for creating a resonant cavity in an ear canal beyond the isthmus thereof next to the tympanic membrane, and an amplifier for conveying amplified sound into said cavity and for allowing unamplified sound to reach into the ear canal at least as far as the osseous portion thereof.

20. The hearing aid of claim 19 wherein said amplifier is located in the ear canal.

21. The hearing aid of claim 19 wherein said resonant cavity is created beyond the narrowest portion of the isthmus.

22. A method of aiding hearing comprising the steps of:

(a) flexibly sealing the ear canal to create a sealed cavity beyond the isthmus of the ear canal next to the tympanic membrane;

(b) providing an amplifier for conveying amplified sound into said cavity; and

(c) positioning said amplifier in the ear canal so that unamplified sound can reach into the ear canal at least as far as the osseous portion thereof.

23. In a hearing aid comprising sealing means for creating a cavity in an ear canal and amplifying means for conveying amplified sound into said cavity, the improvement comprising placement of said sealing means and said amplifying means so that unamplified sound reaches into the ear canal at least as far as the osseous portion thereof.

24. The hearing aid of claim 23 wherein said sealing means and said amplifying means are placed so that unamplified sound reaches into the ear canal at least as far as the isthmus thereof.

25. The hearing aid of claim 23 wherein said sealing means is integral with said amplifying means.

28. The hearing aid of claim 23 wherein between about one-third and about eight percent of the volume of the ear canal is not substantially occluded by the hearing aid.