Pressure sensor

• US 5,201,228 A
• Filed: 08/23/1991
• Issued: 04/13/1993
• Est. Priority Date: 08/28/1990
• Status: Expired due to Fees

• Current Assignee: NGK Spark PLUG Company Limited (Niterra Co., Ltd.)
• Original Assignee: NGK Spark PLUG Company Limited (Niterra Co., Ltd.)
• Inventors: Kojima, Takao, Mizumoto, Katsuyoshi, Kitsukawa, Kanehisa, Yasuda, Toshikatsu
• Primary Examiner(s): WOODIEL, DONALD
• Application Number:
  US07/748,883
• Time in Patent Office: 599 Days
• Field of Search: 73/718, 73/706, 73/708, 29/25.01, 29/25.41, 361/283
• US Class Current: 73/724
• CPC Class Codes: G01L 9/0075 using a ceramic diaphragm, e.g. alumina, fused quartz, glass
• CPC Class Codes: Y10T 29/43 Electric condenser making

Abstract

A pressure sensor including at least two ceramic layers formed as elongated sheets and bonded together with a gap therebetween at one end so as to form a diaphragm of a portion of one of the ceramic layers that faces the gap and that receives on an outer surface thereof the pressure to be measured, a pressure-sensitive electrode portion from which an electric output corresponding with the pressure to be measured is generated on the basis of the amount of strain of the diaphragm that develops under the pressure to be measured, the pressure-sensitive electrode portion being provided on or around the diaphragm, and a plurality of conductor paths that are connected to the pressure-sensitive electrode portion and that extend along the length of the ceramic layers, the conductor paths having terminals at the other end of the bonded ceramic layers for connection to an external electric circuit. In another embodiment of the present invention, the pressure sensor includes a cylindrical ceramic layer, and a ceramic layer provided around the circumference of the cylindrical ceramic layer with a circumferential gap formed between the ceramic layer and the cylindrical ceramic layer at one end so as to form a diaphragm of a portion of the ceramic layer that faces the gap.

Claims

1. A pressure sensor comprising:

at least two ceramic layers formed as elongated sheets and bonded together with a gap therebetween at one end so as to form a diaphragm of a portion of one of the ceramic layers that faces said gap and that receives on an outer surface thereof the pressure to be measured;

a pressure-sensitive electrode portion from which an electric output corresponding with the pressure to be measured is generated on the basis of the amount of strain of the diaphragm that develops under the pressure to be measured, said pressure-sensitive electrode portion being provided on or around the diaphragm; and

a plurality of conductor paths that are connected to said pressure-sensitive electrode portion and that extend along the length of the ceramic layers, the conductor paths having terminals at the other end of the bonded ceramic layers for connection to an external electric circuit.

2. The pressure sensor according to claim 1, wherein said at least two ceramic layers are sintered together with a combustible material inserted therebetween so that said material may be burned away to create said gap.

3. The pressure sensor according to claim 1, wherein said two ceramic layers are sintered together with a spacer inserted therebetween, said spacer being formed of a ceramic sheet having an opening therethrough which forms said gap.

4. The pressure sensor according to claim 1, wherein said at least two ceramic layers are formed of materials which shrink by different degrees upon sintering, and wherein said at least two ceramic layers are sintered to become bonded together with the exception of a non-bonding area which is provided in an end portion of the bonded ceramic layers, whereby said gap is created in said non-bonding area on account of the difference in shrinkage between said at least two ceramic layers.

5. A pressure sensor comprising:

a cylindrical ceramic layer;

a ceramic layer provided around the circumference of said cylindrical ceramic layer with a circumferential gap formed between said ceramic layer and said cylindrical ceramic layer at one end so as to form a diaphragm of a portion of said ceramic layer that faces said gap;

a pressure-sensitive electrode portion from which an electric output corresponding to the pressure to be measured is generated on the basis of the amount of strain of the diaphragm that develops under the pressure to be measured, said pressure-sensitive electrode portion being provided on or around the diaphragm; and

a plurality of conductor paths that are connected to said pressure-sensitive electrode portion and that extend along the length of said ceramic layer and said cylindrical ceramic layer, the conductor paths having terminals at the other end of the bonded ceramic layer and cylindrical layer for connection to an external electric circuit.

6. The pressure sensor according to claim 5, wherein said ceramic layer and said cylindrical ceramic layer are sintered together with a combustible material inserted therebetween so that said material may be burned away to create said gap.

7. The pressure sensor according to claim 5, wherein said ceramic layer and said cylindrical ceramic layer are sintered together with a spacer inserted therebetween, said spacer being formed of a ceramic sheet having an opening therethrough which forms said gap.

8. The pressure sensor according to claim 5, wherein said ceramic layer and said cylindrical ceramic layer are formed of materials which shrink by different degrees upon sintering, and wherein said ceramic layer and said cylindrical ceramic layer are sintered to become bonded together with the exception of a non-bonding area provided in an end portion of the bonded ceramic layer and cylindrical ceramic layer, whereby said gap is created in said non-bonding area on account of the difference in shrinkage between said ceramic layer and said cylindrical ceramic layer.