Catheter with a balloon reinforced with composite yarn

• US 5,201,706 A
• Filed: 03/11/1991
• Issued: 04/13/1993
• Est. Priority Date: 05/09/1989
• Status: Expired due to Term

• Current Assignee: Toray Industries Incorporated
• Original Assignee: Toray Industries Incorporated
• Inventors: Yamazaki, Yoshiharu, Futami, Yasuhiko, Noguchi, Noriyasu, Hagio, Mitsuyuki
• Primary Examiner(s): Yasko, John D.
• Assistant Examiner(s): CERMAK, ADAM
• Application Number:
  US07/666,987
• Time in Patent Office: 764 Days
• Field of Search: 604/96-103, 604/280-282, 606/192-194
• US Class Current: 604/103.12
• CPC Class Codes: A61M 2025/1084 having features for increasing the shape stability, the reproducibility or for limiting expansion, e.g. containments, wrapped around fibres, yarns or strands
• CPC Class Codes: A61M 25/1027 Making of balloon catheters
• CPC Class Codes: A61M 25/1029 Production methods of the balloon members, e.g. blow-moulding, extruding, deposition or by wrapping a plurality of layers of balloon material around a mandril
• CPC Class Codes: A61M 25/1034 Joining of shaft and balloon

Abstract

A catheter with a balloon characterized by a balloon reinforced with a composite yarn consisting of an elastic yarn and a non-elastic yarn with a larger free length of the non-elastic yarn than that of said elastic yarn. When the catheter is inserted into a blood vessel or taken out on a surgical operation, the balloon is deflated to a small diameter without producing any wrinkle and is stretched by inflation to the same size and the same shape at any time. Therefore, reliability of the balloon catheter in surgical operation is improved and the cut wound in the surgical operation is smaller. Treatment and management after the surgical operation are simple and the time required for recovery is extremely short.

Claims

1. A catheter comprising a balloon reinforced with a composite yarn consisting of an elastic yarn and a non-elastic yarn, said non-elastic yarn having a larger free length than that of said elastic yarn, wherein the ratio of free length of said elastic yarn to said non-elastic yarn is in the range of 0.15-0.5.

2. A catheter as recited in claim 1, wherein said fabric consists of a knitted fabric.

3. A catheter as recited in claim 1, wherein said balloon consists of a three-layered structure consisting of an elastic film, a cylindrical body consisting of a composite yarn, and an elastic film.

4. A catheter as recited in claim 3, wherein said cylindrical body of said composite yarn is adhered with elastic film.

5. A catheter comprising a balloon reinforced with a composite yarn consisting of an elastic yarn and a non-elastic yarn, said non-elastic yarn having a larger free length than that of said elastic yarn, wherein the ratio of free length of said elastic yarn to said non-elastic yarn is in the range of 0.2-0.35.

6. A catheter comprising a balloon reinforced with a composite yarn consisting of an elastic yarn and a non-elastic yarn, said non-elastic yarn having a larger free length than that of said elastic yarn, wherein said composite yarn consists of a core-sheath yarn, wherein said elastic yarn is the core and said non-elastic yarn is the sheath.

7. A catheter as recited in claim 6, wherein said core-sheath yarn consists of a synthetic fiber-twisted yarn spirally wound on a urethane yarn.

8. A catheter comprising a balloon reinforced with a composite yarn consisting of an elastic yarn and a non-elastic yarn, said non-elastic yarn having a larger free length than that of said elastic yarn, wherein said non-elastic yarn consists of a false-twisted textured yarn.

9. A catheter comprising a balloon reinforced with a composite yarn consisting of an elastic yarn and a non-elastic yarn, said non-elastic yarn having a larger free length than that of said elastic yarn, further comprising double tubes including an inner tube and an outer tube wherein one end of said balloon is fixed on said inner tube of said double tubes concentrically slidably relative to each other and another end thereof is fixed on said outer tube of said double tubes.

10. A catheter as recited in claim 9, having a shaft insertable in said inner tube and a stopper for said shaft on the apex of said inner tube.